1ml - 20ml Syringe Inspection Machine Automatic PFS Full Servo Drive

Automatic PFS Syringe Inspection Machine

Product Description

Process

The medicament is conveyed through the system in a specific manner with the curling edge positioned at the top and cone head cap positioned at the bottom. The rubber stopper and curling edge quality are checked while being transported through the auger. Next, the medicament is rotated 180° to position the cone head cap at the top and conveyed to the bottle feeding dial, where a cone head cap is placed and detected by three cameras positioned at 120° intervals. Upon passing through the quality inspection station, the medicament is inspected and rotated to ensure a full 360° inspection. Moving forward, the medicament passes through foreign body detection stations to detect any foreign objects or liquid levels. Upon leaving the bottle, the medicament is turned 180° using the bottle out auger and fence to position the cone head cap downward and proceed through the separation process. Any defective bottles are rejected on the bottle dial.

Characteristic
1. Full servo drive, high running precision;
2. The servo bottle and brake are used, without mechanical wear; the rotation start angle and stop angle can be set according to the formula.
3. 60 screw bottle heads, divided into 20 groups, three in each group, each group is driven by a servo motor;
4. The patented bottle clamping method is adopted to ensure that the medicine bottle is well centered and the bottle will not produce air bubbles.
5. The waste is removed by vacuum suction, which is divided into three channels, and the qualified and unqualified products are in different directions to prevent confusion.
6. Equipped with 17 German basler cameras and 2 Advantech industrial computers.
7. The reducer matched with the servo motor adopts the planetary reducer, which has high running accuracy and is maintenance-free.

Security system
The equipment is outfitted with a cutting-edge ozone catalytic and emission device.

Located at both the front and rear of the machine are emergency stop switches.

Additionally, the entirety of the equipment is encompassed by an anti-electromagnetic radiation film for added safety.

This equipment has built-in overload protection and automatically shuts off when abnormal work is detected. Furthermore, there is an automatic stop function that is activated when the door is opened.

Lastly, both the orbital water droplets and electro-acupuncture water droplets will cease operation and power down automatically.

Hunan Zhengzhong Pharmaceutical Machinery Co., LTD (Z-ZONE) is a comprehensive enterprise that integrates design, development, production, sales, and service. Our primary focus is on the equipment and machinery necessary for pharmaceutical industries, boasting GMP and ISO quality system certification. With extensive experience spanning several decades in both the pharmaceutical and medical industries, our customer-centric approach is committed to providing satisfactory solutions to our global clientele. This includes advanced project design, high-quality equipment, efficient process management, and a comprehensive lifetime service.

We strictly comply with ISO9001 and cGMP production standards during the machine manufacturing process. We have the capability to offer sound project design, top-notch equipment and tailored services to meet the specific needs of diverse pharmaceutical plants across various countries. Additionally, we extend integrated engineering solutions in accordance with the GMP principles stipulated by EU/US FDA, WHO GMP and PIC/S GMP, to cater to global pharmaceutical manufacturing facilities.

Our mission is to create value for our customers, which serves as a directive for all members. Our company has been catering to the global market for an extended period and has gained an acute understanding of the unique needs of our international clientele. We consistently provide clients with superior quality equipment and projects at an affordable price.

Our diligent team possesses remarkable efficiency and a wealth of experience in diverse pharmaceutical projects. We ensure the delivery of superior projects, taking into account not only our customers' present needs but also their anticipated long-term cost savings, maintenance and convenience, and future expansion potential.