Product description:
1. Product Nature: Precision Metal Components Adapted to Segmented
Scenarios
High-performance die-cast parts are precision metal-formed
components developed specifically for segmented scenarios across
various industries. Based on aluminum, zinc, and magnesium alloys,
they achieve accurate manufacturing from micro interface
accessories to heavy structural parts through customized
die-casting processes. Their core advantage lies in the ability to
optimize material formulations and molding processes according to
the performance requirements of different scenarios—for example,
enhancing structural strength in high-load scenarios and improving
material utilization in lightweight scenarios—providing highly
adaptable hardware support for the implementation of core functions
of various equipment.
2. Core Advantages: Building Scenario-Specific Competitiveness in
Four Dimensions
- Scenario-Specific Material Customization
Exclusive alloy formulations are developed for different
application scenarios: weather-resistant aluminum alloy (with
magnesium content of 1.2%-1.5%) is used for outdoor equipment
scenarios, achieving a salt spray test result of up to 1500 hours;
heat-resistant zinc alloy (with 3%-5% copper added) is applied in
high-temperature equipment scenarios, enabling long-term stable
operation at 200℃; high-strength magnesium alloy (with tensile
strength ≥280MPa) is selected for lightweight demand scenarios,
reducing weight by 35% compared with aluminum alloy of the same
volume.
- Precision Molding and Detail Control
High-precision mold processing technology (mold accuracy up to
±0.005mm) and real-time pressure monitoring system are adopted to
ensure that the key dimension error of components is ≤0.01mm and
the surface flatness is controlled within 0.1mm/m. It supports
integrated molding of complex structures—for instance, die-cast
parts customized for industrial sensors can simultaneously form
micro through-holes with a diameter of 0.5mm and blind holes with a
depth of 5mm, directly meeting assembly requirements without
subsequent secondary processing.
- Efficient Production and Delivery Guarantee
A flexible production line is built to handle the production of 5-8
different types of die-cast parts simultaneously, with a daily
production capacity of 3000-4000 pieces per production line. A
rapid response mechanism is established: production of regular
products is arranged within 3 days after order confirmation, and
delivery is completed within 7-10 days; for customized products,
the shortest time from scheme confirmation to sample delivery is
only 5 days, and the batch delivery cycle can be shortened to
within 15 days, helping customers reduce production cycles.
- Lifecycle Cost Optimization
Redundant materials in components are reduced through structural
optimization design, reducing material costs by an average of
10%-15%; non-treatment surface technology is adopted to eliminate
subsequent processes such as spraying and electroplating, lowering
customers' processing costs. Meanwhile, the excellent wear
resistance of components can extend the service life of
equipment—for example, the service life of die-cast parts
customized for conveying machinery is more than twice that of
traditional castings, indirectly reducing customers' equipment
maintenance costs.
3. Key Application Scenarios: Deeply Adapting to Industry Needs
- Industrial Automation Field: High-strength aluminum alloy die-cast parts are customized for
robotic arm joints, integrating bearing installation positions and
transmission gear structures. With a load-bearing capacity of 500kg
and a 15% increase in transmission efficiency, they can meet the
high-frequency and high-load working requirements.
- Outdoor Lighting Field: Integrated aluminum alloy lamp housing die-cast parts are
developed, seamlessly integrating heat dissipation fins and
waterproof sealing grooves. With an IP66 protection level and a 40%
higher heat dissipation efficiency than assembled housings, they
ensure stable operation of lamps in harsh environments.
- Smart Wearable Field: Lightweight magnesium alloy watch case die-cast parts are
customized for smart watches. After micro-arc oxidation surface
treatment, their surface hardness reaches over HV300, with
excellent scratch resistance, and the weight is controlled within
10g, effectively improving wearing comfort.
4. Quality Management: Full-Process Standardized Control
A full-process quality control system from raw materials to
finished products is established: raw materials must pass 6 tests
including composition analysis and mechanical property testing
before entering the factory; sampling tests are conducted every 2
hours during production to monitor key indicators such as
dimensions, appearance, and performance in real time; all finished
products undergo 100% appearance inspection and 20% performance
sampling inspection before leaving the factory. This ensures that
all products comply with national standards such as GB/T 15115-2019
"Die-Cast Aluminum Alloys" and GB/T 13818-2009 "Die-Cast Zinc
Alloys", and some high-end products can also meet international
standard requirements.
Versatile Die Casting Spare Parts Small Precision Casting Aluminum Parts
