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Cost-Effective And Precision Punching Door Frame Roll Forming Machine

Categories Door Frame Roll Forming Machine
Brand Name: METALIGN
Model Number: DF
Certification: CE,ISO,etc
Place of Origin: CHINA
MOQ: 1 set
Price: USD1,000-700,000. Based on customization.
Payment Terms: L/C,T/T
Supply Ability: 30 sets per month
Delivery Time: 30 days
Packaging Details: Industrial plastic film wrapping, secured with steel wire.
Product name: Door Frame Roll Forming Machine
Key words: Metal door frame production line / form rolling machine
Profile: Metal door frame
Application: Shutters / Storage Facility Doors / Prefabricated Metal Buildings
Material type: PPGI/PPGL/GI/GL Steel Coils
Material thickness: 0.8-1.2 mm
Forming speed: 15-20m/min
Main motor power: 5.5Kw
Forming stations: 18
Driving system: Chain
Frame structure: Wall panel
Shaft diameter: 70mm
Shaft material: #45 steel quenched 55-60℃
Roller material: High grade #45 steel , surface with hard chrome
Display language: English/Spanish/Russian/French,etc, customizable
Control technique: PLC+Touch Screen
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Cost-Effective And Precision Punching Door Frame Roll Forming Machine

Cost-Effective And Precision Punching Door Frame Roll Forming Machine

1. Overview

The metal door frame roll forming machine is a highly efficient production line designed for manufacturing precise and durable door frames. It transforms flat steel sheets into customized frame profiles through a continuous forming process. Built with a sequence of rollers, guiding devices, and hydraulic cutting units, it ensures smooth shaping and accurate dimensions. This machine can produce a wide range of frame types for interior, exterior, and industrial doors. Its robust structure and automated control system enable consistent performance, high output, and minimal waste, making it an ideal solution for door manufacturers requiring quality, speed, and reliability in production.

2. Technical Parameters

2.1 Decoiler
StructureStand type
Working FormManual, motorized, or hydraulic
Loading Capacity5T
Coil WidthCustomizable
Inner DiameterΦ450 – Φ550 mm
Out Diameter1500 mm
ModelDC-MU2



2.2 Guiding Device With Pre-Cut Broaching Shear
Guiding RollerAdujust the coil feeding width
Pre-cut Broaching ShearCut the steel coil before roll forming
Digital DisplaySee the feeding width directly


2.3 Roll Forming Machine
Working SpeedAround 20 m/min
StructureWall panel type. Optional: Cast-iron stands or guide pillar
Driving SystemChain system. Optional: Gearbox
No. of Forming Stations12 stands
Shaft Diameter60mm solid shaft
Motor Power5.5 Kw
Roller Material

45# steel polished and chromed HRC58-62°

Shaft MaterialHigh grade 45# steel polished(CNC lathe)
Steel Coil MaterialPPGI or GI
Steel Coil Thickness0.8-1.2mm


2.4 Optional Upgrade: Cover
Mounted On The Inside: No Cover RequiredSolid Cover For ChainMesh Safety Cover


2.5 Cutter
Common Power TypeHydraulic. Optional: motor type.
Hydraulic Power

4-5.5Kw, customizable

Blade Material

Cr12 Mov

Hardness

With quenched treatment HRC 58 – 62°



2.6 PLC Control Cabinet
PLC BrandDelta, customizablePower Supply380v, 50HZ, 3Phase (It depends on customer requirement)
Encoder BrandOmron, customizableLanguageChinese + English, Spanish, French, Russian, etc
Touch ScreenMCGS, customizableOperation typeManual /auto two-type switch
Hanging Arm TypeSaving SpaceStanding Typegreater component integration and flexible positioning

Hanging-Arm Control Box

Standing Control Box


2.7 Hydraulic Power Unit (HPU)

Motor Power

5.5Kw
Oil Required

N32 or N46 hydraulic oil is available

Design

The hydraulic station has a fan cooling system

Optional

It can be installed on or inside the roll former to save space



2.8 Analysis
5T Hydraulic DecoilerFeeds steel coil, ensures smooth supply, high safety, reduces material deformation
GuidingMaintains material alignment, prevents edge deviation, reduces waste
Roll FormerGearbox driven, arch frame stability, ensures precise corrugation and interlocking edges
Hydraulic CutterHigh precision panel length, adaptable for different thicknesses, minimal waste
Out TableCollects finished panels, supports automation, reduces manual handling, ensures safety


3. Production Line Components

ComponentQuantity
Hydraulic Decoiler1 set
Roll Former1 set
Hydraulic Cutter1 set
Out Table2 sets
PLC Cabinet1 set
Hydraulic Station1 set


4. Customization Options

For this panel profile, we can customize roll former configurations, number of forming stations, gearbox specifications, hydraulic cutter settings, panel width/thickness range, interlocking edge dimensions, and production speed. Optional features include powder coating compatibility, perforation or pre-punched holes, and integration with automated stacking or packaging systems.

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