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Ultrasonic Nanoscale Conductive Glass Film Spraying Process

Categories Ultrasonic Spray Coating Machine
Brand Name: FUNSONIC
Model Number: FS650
Certification: CE
Place of Origin: CHINA
MOQ: 1 UNIT
Price: Negotation
Payment Terms: T/T,Western Union
Supply Ability: 1000 unit per month
Packaging Details: Packed by Wooden Case
Production Name: Production Ultrasonic Spraying System
Frequency: 20-200khz for selection
Max Power: 100w
Continuous Spraying Volume Max: 20-1200ml/h/pcs,Scalable
Effective Spraying Width: 2-260mm/pcs,Scalable
Spray Uniformity: <5%
Solution Viscosity: ≤30cps
Input Voltage: 220V±10%/50-60Hz
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Ultrasonic Nanoscale Conductive Glass Film Spraying Process

Ultrasonic Nanoscale Conductive Glass Film Spraying Process



Description:


The ultrasonic nano level conductive glass film spraying process is an efficient thin film preparation technology. It uses high-frequency ultrasonic waves to atomize conductive materials (such as silver, indium tin oxide, etc.) and evenly spray them onto the surface of the glass substrate, forming nano level conductive thin films and manufacturing glass thin films with good conductivity and transparency.
The ultrasonic nanoscale conductive glass film spraying process is mainly used to manufacture touch screens with transparent conductive layers; Solar cells with transparent electrode materials; Electronic components used for various conductive connections.



Parameters:


Product Type

Ultrasonic Precision Spray Coating Machine Laboratory desktop Type

FS310

Intelligent Ultrasonic Precision Coating Machine desktop Type

FS620

Benchtop Ultrasonic Spray Coating Machine

FS650

Spray Nozzle Operating Frequency20-200KHz20-200KHz (Normally use 60100110120K)20-200KHz (Normally use 60100K)
Nozzle Power1-15W1-15W1-15W
Continuous Spraying Volume Max0.01-50ml/min0.01-50ml/minDetermine based on the type and quantity of nozzles configured (Max 5 Nozzles)
Effective Spraying Width2-100mm2-100mmDetermine based on the type and quantity of nozzles configured
Spray Uniformity≥95%≥95%≥95%
Solution Conversion Rate≥95%≥95%≥95%
Dry Film Thickness20nm-100μm20nm-100μm20nm-100μm
Solution Viscosity≤30cps≤30cps≤30cps
Temperature Range1-60℃1-60℃1-60℃
Atomized Particles (Median Value)10-45μm (distilled water), determined by the frequency of the nozzle10-45μm (distilled water), determined by the frequency of the nozzle10-45μm (distilled water), determined by the frequency of the nozzle
Diversion Pressure Max≤0.10MPA≤0.15MPA≤0.15MPA
Input Voltage220V±10%/50-60Hz220V±10%/50-60Hz220V±10%/50-60Hz
Exercise ModeX+Y two axis fully automatic, Z-axis manual adjustmentXYZ three-axis, independently programmableA spraying control system independently developed by FUNSONIC based on the Windows system, with PLC control, 15.6-inch full-color touch screen, XYZ three-axis imported servo motor, R-axis start rotation, and fully enclosed precision screw module
Control ModeMicro computer card, 7-inch touch screen+buttonsFUNSONIC spraying control system, PLC control, 13.3-inch full-color touch screenPLC control, operation control system developed based on Windows system, supporting remote operation, upgrading, etc
Control ContentUltrasonic spraying, liquid supply, heating, ultrasonic dispersion and other systemsUltrasonic spraying, liquid supply, heating, ultrasonic dispersion and other systemsThe touch screen integrates ultrasonic nozzle, liquid supply, heating, adsorption, ultrasonic dispersion and other controls, and also has system monitoring, alarm and other functions
Liquid Supply MethodPrecision injection pumpPrecision injection pumpPrecision injection pump
Ultrasonic Dispersion System (Optional)50ml, 40K, biological grade sampler20ml or 50ml, 40K, biological grade sampler20ml or 50ml, 40K, biological grade sampler



Process Elements:


1. Material selection: Conductive materials: Common conductive substances encompass indium tin oxide (ITO), zinc oxide (ZnO) doped with indium, silver nanowires, etc; Solvent: Choose a appropriatesolvent to make certain uniform dispersion of conductive materials.

2. Equipment configuration: Ultrasonic spraying equipment: inclusive of ultrasonic generator, nozzle, and liquid provide system; Substrate fixing device: Ensure the steadiness of the glass substrate at some point of the spraying process.

3. Spray parameters: Ultrasonic frequency: High frequency ultrasonic waves are normally chosen to acquire higher atomization effect; Spray pressure: Adjust the spray stress correctly to manipulate the spray fee and coating uniformity; Spray distance: The distance between the nozzle and the substrate have to be reasonable to make sure uniform deposition of the coating.

4. Spraying process: substrate preparation: smooth the glass surface, get rid of dirt and oil stains; Material configuration: dissolve conductive substances in fabulous solvents, and alter the attention to meet the spraying requirements; Ultrasonic spraying: Start the tools and evenly spray conductive substances to shape a nanoscale coating; Coating curing: Curing the coating via heating or ultraviolet irradiation to enhance its adhesion and conductivity.



Ultrasonic Nanoscale Conductive Glass Film Spraying Process


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