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Custom CD Pattern Automotive Button Parts Electroforming

Categories Injection Mould Parts
Brand Name: HEYA
Model Number: HY-602
Certification: ISO9001
Place of Origin: Guangdong, China
MOQ: 1pcs
Price: Negotiable
Payment Terms: T/T,D/A,D/P,Western Union
Supply Ability: 800 pcs/week
Delivery Time: 15-20 work days
Packaging Details: Coated with anticorrosive oil , packed in carton box
Product Name: Auto Lamp Mold
Highlight: High-Precision Uniform Textures
Tolerance: +/-0.005mm
Hardness: 43-47 HRC
Feature: Durable
Processing Method: Electroforming Processing
Material: Nickel
Application: Automotive, Motorcycle, Instrument, Daily Necessities, Crafts
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Custom CD Pattern Automotive Button Parts Electroforming

Professional Electroforming Manufacturer
Custom CD Pattern Automotive Button Decorative Parts
Product NameMold Core Pin
HighlightPrecision core pins, core pin die casting
Tolerance+/-0.005mm
Hardness43-47 HRC
FeatureDurable
Processing MethodElectroforming Processing
MaterialStainless steel, brass, aluminum, tin, and other metal alloys
ApplicationAutomotive, Motorcycle, Instrument, Daily Necessities, Crafts
Automotive Reflector Lamp Electroformed Molds
Focused on high-precision manufacturing of core automotive lighting components, we provide automotive reflector lamp electroformed mold development and customization services. Leveraging the micro-level replication capability and optical-grade precision control of electroforming technology, we meet the stringent standards for reflection efficiency, weather resistance, and assembly accuracy required for automotive headlights, taillights, and turn signals.
Comparative Table of Core Product Parameters
Product TypeKey Precision ParametersMaterial SelectionCritical Performance IndicatorsApplication ScenariosCertification Standards
Automotive Reflector Lamp Electroformed MoldsMirror finish Ra≤0.008μm; Dimension tolerance±0.01mmElectroformed nickel alloy (with Cr)Temperature resistance: -40℃ to 280℃; Corrosion resistance (1,000-hour salt spray test); Service life≥500,000 cyclesHeadlight high/low beam, taillight reflectorsIATF16949, ECE R112
Ya Automotive Lamp Reflector Custom PartsOptical reflectivity≥98%; Assembly gap≤0.03mmPC/PMMA (aluminum coating thickness 8-12μm)UV aging resistance: 10,000 hours; No cracking in thermal shock (-40℃ to 120℃); Light spot deviation≤0.3°New energy vehicle taillights, commercial vehicle turn signalsISO9001, SAE J575
Automotive Reflector Lamp Electroformed Molds: Dual Breakthroughs in Precision and Durability
Targeting the core demands of automotive lighting for "light concentration efficiency" and "long-term stability," our electroformed molds adopt high-purity nickel alloys (with Cr elements) and achieve precision through advanced electrolytic deposition:
  • Optical-grade Mirror Finish: With a surface precision of Ra≤0.008μm, the molded reflectors eliminate glare and shadows, boosting light utilization to over 98%--far exceeding traditional machined molds.
  • Extreme Environment Adaptability: The molds withstand 280℃ high-temperature impacts during injection molding. Molded reflector components pass a 1,000-hour salt spray test (5% NaCl solution) without rust, suitable for long-term use in harsh conditions.
  • Customized Adaptation: Supporting various reflector structures (e.g., parabolic, free-form reflectors) for different vehicle models, we use 3D scanning reverse engineering to ensure precise matching between molds and lamp assemblies, shortening development cycles to 15 working days.
Ya Automotive Lamp Reflector Custom Parts: Deep Integration of Optical Performance and Assemblability
As a core component of automotive lighting reflection systems, our customization service focuses on "plug-and-play" functionality and "light consistency":
  • Optical Performance Customization: Adjusting reflector curvature and aluminum coating thickness (8-12μm) based on vehicle lighting design requirements, ensuring light reflectivity deviation across angles is ≤1%.
  • Material and Process Matching: Using weather-resistant PC/PMMA substrates, we integrate "high-reflection zones + light-shielding borders" through two-color injection molding and vacuum aluminum plating, controlling assembly gaps within 0.03mm.
  • Small-Batch Flexible Production: Supporting custom production of 50-5,000 units, we provide full-dimensional inspection reports (including CMM 3D measurement data) during trial production, ensuring ≥99% consistency in light effects across batches.
Manufacturer Customization Advantages
  • End-to-End Technical Support: From product design DFMEA analysis and mold flow simulation to reflector optical testing, we are equipped with optical detectors (accuracy±0.001°) and salt spray test chambers to control quality throughout the process.
  • Rapid Response Capability: Mold samples delivered within 7 working days, reflector trial production completed in 5 working days, with support for urgent order prioritization.
  • Certification Backing: Certified by IATF16949 for the automotive industry, our molds and custom parts have been integrated into the supply chains of multiple new energy vehicle manufacturers.
Precision electroformed automotive reflector mold showing mirror finish surface Custom automotive lamp reflector components with detailed optical coating
With "electroforming precision + customization flexibility" at our core, we provide one-stop solutions for automotive lighting enterprises--from mold development to reflector mass production--helping enhance lamp lighting efficiency and durability.
Quality Custom CD Pattern Automotive Button Parts Electroforming wholesale
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