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LFT-D Molds for Automotive Underbody and Structural Applications - UTrust Mould

Categories LFT-D Molds
Brand Name: UTrust Mould
Certification: ISO 9001
Place of Origin: China
MOQ: 1 Set
Price: Negotiation
Payment Terms: ,T/T
Supply Ability: 120-150 Sets / Quarter
Delivery Time: According to Mold Projects
Packaging Details: Wooden Case
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LFT-D Molds for Automotive Underbody and Structural Applications - UTrust Mould

LFT-D Molds for Automotive Underbody and Structural Applications - UTrust Mould

UTrust Mould specializes in the design and manufacturing of LFT-D (Long Fiber Thermoplastic-Direct) molds for critical automotive underbody and structural applications. LFT-D composites offer an excellent combination of lightweighting, high strength, and impact resistance, making them ideal for components such as underbody shields, battery trays, and front-end modules.


Our molds are engineered to facilitate the direct compounding and molding process, ensuring optimal fiber length retention and uniform fiber distribution for superior part performance.


We understand the stringent requirements of the automotive industry, including crashworthiness, noise-vibration-harshness (NVH) reduction, and long-term durability.


Our molds feature robust construction, precise temperature control, and optimized gating systems to ensure efficient material flow and consistent part quality. Through detailed CAE analysis and extensive experience, UTrust Mould provides reliable LFT-D mold solutions that enable our clients to produce high-performance, lightweight automotive components that meet the evolving demands of the industry.



LFT-D Molds Technical Parameters:
ParameterValue
Mold MaterialP20, 718H, S136, NAK80
Applicable Raw MaterialLFT-D (Long Fiber Thermoplastic-Direct)
Curing MethodCompression Molding
Cavity / Core HardnessHRC 34-42
Mold Lifespan> 300,000 Shots
Temperature Range180°C - 250°C
Pressure Range100 - 200 Bar
Lead Time60-100 Days

Product Features:
  • High Impact Absorption: Molds designed to produce parts with excellent energy absorption capabilities, crucial for crash management systems.
  • NVH Reduction: Engineered to produce components that contribute to noise, vibration, and harshness reduction in vehicles.
  • Integrated Fastening Points: Molds can incorporate precise mounting points and inserts for efficient assembly into vehicle structures.
  • Corrosion Resistance: LFT-D parts produced with our molds offer superior resistance to automotive fluids and environmental corrosion.


Applications:
  • Automotive Underbody: Underbody shields, acoustic panels, and aerodynamic components.
  • Front-End Modules: Integrated structural components for vehicle front ends.
  • Battery Trays & Housings: Structural components for electric vehicle battery packs.
  • Seat Structures: Lightweight and strong seat frames for enhanced safety and comfort.

Why Choose Us?


  • Automotive Structural Expertise: Specialized in molds for high-performance automotive structural parts, ensuring mechanical integrity and safety.
  • Advanced Simulation & Optimization: Utilization of CAE tools for crash, structural, and mold flow analysis to ensure part integrity.
  • Lightweighting Solutions: Molds engineered to produce parts that significantly reduce vehicle weight, improving fuel efficiency and performance.
  • Comprehensive Technical Support: From material selection to process parameter optimization, we provide end-to-end guidance for LFT-D production.


FAQ:


  • Q1: How do LFT-D parts contribute to vehicle safety?
  • A1: LFT-D parts, when properly designed and molded, can offer excellent energy absorption capabilities, contributing to improved crashworthiness and occupant safety in automotive applications.


  • Q2: Can your molds produce LFT-D parts with integrated metal inserts?
  • A2: Yes, our molds can be designed to incorporate metal inserts or other components during the molding process, allowing for multi-material integration and enhanced functionality in LFT-D parts.


  • Q3: What kind of surface finishes can your LFT-D molds achieve for automotive parts?
  • A3: While LFT-D parts typically have a more structural finish, our molds can be optimized to achieve a consistent and paint-ready surface, or even incorporate subtle textures, depending on the application requirements.
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