Customized Size Sheet Metal Bending Parts with Powder Coating and CNC Press Brake Fabrication

Oem Odm Custom Sheetmetal Bending Parts Fabrication

Professional sheet metal bending: Precision forming of metal sheets (steel, aluminum, stainless steel) using CNC press brakes. We create custom angles, curves, and shapes to meet tight design tolerances, ideal for enclosures, brackets, and structural components. Fast, accurate, and tailored to small/batch production needs.

Step Bending vs. Other Bending Techniques
Step Bending
Step bending is a continuous V-bending process designed to produce large-radius products. This method allows for the cost-effective manufacture of large products using standard tooling, making it one of the most innovative metal bending techniques. However, a disadvantage of step bending is that it requires a complete bend to avoid misalignment of the part.

Roll Bending
Roll bending is used to produce various shapes such as pipes or cones, and is particularly well-suited for large-radius bends. This technique can produce one or more bends, depending on the machine capacity and the number of rolls. The process typically uses two driven rollers and one adjustable roller, which rely on friction for movement. If the part requires bending at both ends or in the middle, additional operations are required, typically performed on a hydraulic press or press brake, otherwise the edges of the details may be flattened.

Wipe Bending
Wipe bending (or edge bending) is another method used to bend the edge of sheet metal. Ensuring that the sheet metal is properly pushed into the wipe die is crucial, as the wipe die determines the inside radius of the bend. The clearance between the wipe die and the punch plays a significant role in achieving good results.

Advantages of using wipe bending include high repeatability and a low skill level. However, this method often results in springback. To control springback, a return flange is often added to the forming punch and the die is pressed to initiate metal flow, creating the desired curved top. However, this method can weaken the metal and part quality, so it should be used with caution.

Rotary Bending
Rotary bending is a method for bending metal edges that offers significant advantages over wipe bending or V-bending. Rotary bending does not scratch the material surface, and the use of specialized polymer tools eliminates any tool marks or scratches.

This technique can achieve bends sharper than 90 degrees, making it ideal for common angles, where springback is less of a concern. Another advantage of rotary bending is the ease of angle adjustment, and height adjustments for grinding assembly are less time-consuming.

However, a disadvantage of rotary bending is the higher price of the equipment. Nevertheless, the long-term cost savings of a rotary bending machine may outweigh the initial investment. Two passes are common, but a single pass is also an option. This method is particularly suitable for producing U-shaped channels close to flanges, as it offers greater flexibility than other bending methods.

​FAQ:

Q: How does the payment process work?
A: Payment terms are flexible for us in accordance with specific conditions. Generally we advise 30%TT deposit, balance before shipment.
Q: How do I know about the production?
A: We will double confirm your requirements and send you the sample for youe checking before the mass production. You will be kept informed of any progress. And 100% quality inspection can be done before shipment.
Q: How do I know about the delivery?
A: Tracking number will be provided to you once we get it from shipping agent. Also we will keep updating the latest shipping information for you.
Q: What will you do for after sales?
A: When our metal parts apply to your products, we will follow up and await your feedback. Any question related to our metal parts, our experienced engineers are ready to help.

Urain metal products is a professional metal processing manufacturer who is focused on high-quality and advanced manufacturing processes. Our R&D team is constantly thriving for new designs and innovative models that are not only eye catching but will also increase product's practicality. We use stringent quality control measures to ensure the reliability of our products. We have earned an excellent reputation among our customers across the globe with sound business credit, excellent after-sales service, and modern manufacturing facilities. We have earned an excellent reputation among our customers across the globe.

Our main production and processing include: Various types of  chassis, cabinets, electrical cabinet,  power modules,  car charge cabinet, equipment consoles all sheet metal business. Through some years of efforts, keep improving and we already have been one of the best manufactures in machining industry.

We operates strictly according to ISO9001 management system and have got the approvement of certificates. In order to be more competitive and meet customers demand, the company introduced a group of professional and efficient production equipment, well-trained quality control staffs, R&D specialists, and professional marketing team to ensure our products and services can be meet with the growing market demands, and to provide customers with comprehensive after-sales service, and strive to make sure our products are used at ease.

We provide contract manufacturing solutions in both OEM and ODM models for businesses with their own labels or logo. We have lots of customers in Europe, America, Japan and South Korea and every parts of China, and also cooperates with some associations, and foreign counterparts about academic exchange, sharing the technological achievements, to keep our technical ascendant, and established a good bridge for the both sides.

"Quality first, Service-oriented, Participation together, Constant progress" is  our company aim, all staffs of Banjingxin Hardware are committed to providing the top quality products and perfect service that will exceed your expectation.