NEWBASE All-in-One Testing Platform ECU Test Equipment with High-Precision Measurement and Real-Time CAN Communication Testing

NEWBASE ECU Test Equipment – Comprehensive Solution for Automotive Control Unit Validation and Diagnostics

At NEWBASE, we deliver advanced engineering tools that empower automotive manufacturers, Tier 1 suppliers, and R&D teams to test, validate, and optimize electronic control units (ECUs) with precision and efficiency. Our ECU Test Equipment is a fully integrated, high-performance testing platform designed specifically for the development, production, and quality assurance of vehicle ECUs used in active suspension systems, chassis control, and smart damping technologies.

This state-of-the-art system combines industrial-grade hardware, real-time signal processing, and intelligent software to enable comprehensive functional testing—from basic power-on checks to complex CAN communication and sensor validation—ensuring every ECU meets strict performance, safety, and reliability standards before deployment.

Why Choose NEWBASE ECU Test Equipment?

• ✅ All-in-One Testing Platform: Supports multiple test functions in a single unit, reducing setup time and increasing throughput.
• ✅ High-Precision Measurement: Features 8-channel current sampling and ADC signal analysis for accurate diagnostics.
• ✅ Real-Time CAN Communication Testing: Validates data exchange between ECUs and sensors using ZLG CAN devices.
• ✅ Automated Functional Verification: Enables batch testing with programmable test sequences.
• ✅ Customizable Fixtures & Connectors: Designed for compatibility with various ECU form factors and aviation-grade connectors.
• ✅ Industrial-Grade Reliability: Built for continuous operation in manufacturing and lab environments.

Ideal for OEMs, calibration centers, and aftermarket developers, this equipment ensures consistent quality and accelerates time-to-market for next-generation automotive electronics.

System Overview

Hardware Components

Note: All components are housed in a rugged, mobile cart with built-in cooling and ergonomic design.

Core Testing Functions

The NEWBASE ECU Test Equipment supports the following key testing capabilities:

1. PCBA and Finished Product Testing

   • Verifies functionality of printed circuit boards and assembled ECUs
   • Detects short circuits, open circuits, and component-level faults

2. Controller Boot & APP File Programming

   • Automatically boots ECU firmware and programs application files
   • Supports flash memory updates and version verification

3. Solenoid Valve Current Control & Testing

   • Simulates valve activation sequences
   • Measures current response time and delay confirmation
   • Validates proportional control accuracy

4. PSI5 Signal Testing

   • Tests PSI5 interface compatibility and signal integrity
   • Evaluates sensor communication robustness under noise conditions

5. ADC Sampling Function Testing

   • Validates analog-to-digital conversion accuracy
   • Checks input voltage range and resolution performance

6. Controller Data Verification for Sensors

   • Confirms correct interpretation of sensor data (e.g., accelerometer, pressure)
   • Tests solenoid valve current feedback, temperature sensing, etc.

7. CAN Communication Testing

   • Sends and receives CAN messages
   • Monitors ID filtering, message timing, and error handling
   • Supports both standard and extended frames

8. External Control KEY & SWITCH Function Verification

   • Tests physical switch inputs (e.g., mode buttons, manual override)
   • Validates logic responses and debounce behavior

Technical Advantages

High-Speed Real-Time Processing

• The industrial PC runs custom-built test software that logs all parameters in real time.
• Supports simultaneous multi-channel monitoring and automated pass/fail judgment.

Modular Design & Scalability

• Easily expandable with additional relay or sampling cards.
• Can be customized for different ECU architectures (e.g., suspension controllers, air ride modules).

Automated Batch Testing

• Ideal for production lines where hundreds of ECUs need to be tested daily.
• Reduces human error and increases consistency.

Compliance with Industry Standards

• Meets ISO 11898 (CAN), ISO 15031 (vehicle communication), and other automotive electronics standards.
• Suitable for use in ISO/IEC 17025-accredited laboratories.

Typical Applications

This ECU test system is widely used in:

• Active Suspension Systems: For testing e-damper control units (ASC-03/04)
• Chassis Domain Controllers: Validating integration with sensors and actuators
• Aftermarket ECU Development: Tuning and calibration of performance modules
• OEM Quality Assurance: Final inspection before shipment
• R&D Labs: Prototyping and debugging new control algorithms

It is particularly effective when paired with NEWBASE’s Accelerometer Sensors, Solenoid Valves, and Custom Nitrogen Shock Absorber Systems—enabling end-to-end validation of complete suspension subsystems.

Benefits of Using NEWBASE ECU Test Equipment

• ✔️ Faster Time-to-Market: Automated testing reduces development cycle time
• ✔️ Higher Yield Rates: Early detection of defects improves product quality
• ✔️ Reduced Maintenance Costs: Reliable hardware minimizes downtime
• ✔️ Full Traceability: Detailed log reports support compliance and audit requirements
• ✔️ Scalable for Future Use: Modular design allows upgrades as technology evolves

NEWBASE – Engineering Precision Tools for Intelligent Automotive Systems.

NEWBASE was established in 2007, esteemed as a national specialized new small giant enterprise by the Ministry of Industry and Information Technology.

Our headquarters are situated in Zhengzhou City, and we have strategically established three R & D and production bases: Zhengzhou (Henan), Jiaozuo (Henan), and Huangshan (Anhui). This infrastructure spans over a total area of approximately 40,000 square meters, primarily catered towards providing comprehensive solutions for thermal management and control within the new energy and commercial vehicle industries. We proudly hold the status of China's new energy thermal management system industry's core tier one/tier two suppliers.

Since 2012, we have consistently secured the highest market share of domestic commercial vehicle thermal management control systems, and have emerged as the exclusive supporting supplier for renowned companies such as Yutong, ZTO, Mejin Hydrogen Energy, Guohong Hydrogen Energy, SinotruK, SAIC Maxus, Shaanxi Automobile, and FAW Qingdao. Simultaneously, in the realm of new energy comfort electronic control system, heating control system, and air disinfection&purification system, we have garnered more than half of the bus industry market share.

We are the core tier one supplier for Invicool, Yutong, Zhongtong, Foton, Dongfeng Liuzhou Motor, XCMG, Sany Heavy Industry, CATL, Shanghai Enneagon Energy, AIT Energy, kelvine Tech, Sanhe Tongfei, Dunan Environment, and numerous other reputable domestic new energy manufacturers and car manufacturers.