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Forged Crane Wheel For Overhead Crane Trolley Running Mechanism Components

Categories Crane Wheel
Brand Name: Tiangong
Model Number: TG-223
Certification: ISO9001, ISO14001,ISO45001
Place of Origin: Changzhou, China
MOQ: 1
Price: USD1000-USD3000/piece
Payment Terms: ,T/T
Supply Ability: 56000 Tons per year
Delivery Time: 30 days
Packaging Details: Pallet
Material: 42CrMo4, 18CrNiMo7-6,and more Chinese grade steel
High Light: Mature technology,Strict inspection process, High-quality raw materials
Heat Treatment: Normalizing and tempering,Customizable
Forging Tolerance: According to the drawing,Customizable
Testing: Tensile impact metallographic nondestructive testing, etc.
Hardness: Customizable
Apply: Overhead Crane Trolley Running Mechanism Components
UT: China or customized level
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Forged Crane Wheel For Overhead Crane Trolley Running Mechanism Components


The Forged Crane Wheel for Overhead Crane Trolley Running Mechanism Components is engineered for demanding lifting environments where high load capacity, stable operation, and long service life are essential. Manufactured from premium alloy steels and produced through precision open-die forging, each wheel provides exceptional resistance to wear, deformation, and impact stress. Its refined grain structure and controlled heat treatment ensure superior mechanical performance and reliable stability during continuous trolley movement.


Product Features

  • High-Strength Forged Structure: Open-die forged to achieve refined grain flow, providing excellent load-bearing capability and fatigue resistance.

  • Exceptional Wear Resistance: Special alloy steel composition and controlled quenching and tempering deliver long-lasting durability under high-frequency rolling conditions.

  • Precision Machining Accuracy: Machined to tight tolerances to ensure smooth trolley operation, reduced vibration, and minimal track wear.

  • Custom Profiles Available: Ready for custom groove shapes, hardness zones, or surface treatments based on specific crane designs.

  • Enhanced Impact Toughness: Optimized heat treatment guarantees stable performance against sudden load changes and operational shocks.


Applications

  • Overhead Crane Trolley Running Mechanisms in workshops, heavy fabrication plants, and steel mills

  • Industrial Lifting Equipment requiring precise motion control and high load stability

  • Material Handling Systems in production lines, assembly shops, and logistics centers

  • Harsh Operating Environments where durability, reliability, and extended service life are critical

ItemDetails (Forged Crane Wheel for Overhead Crane Trolley Running Mechanism Components)
MaterialHigh-performance alloy steels such as 42CrMo4, 18CrNiMo7-6, or customer-specified grades — engineered for superior wear resistance, uniform hardness, and excellent impact toughness, ideal for trolley wheel operation under heavy loads.
Forging CapabilityHydraulic hammers and open-die presses (5T / 8T / 12T) — capable of producing dense, high-strength forged wheels with optimized grain flow for reliable, continuous trolley movement.
Primary ApplicationDesigned for overhead crane trolley running systems, including workshop cranes, steel mill cranes, gantry-type overhead cranes, and bridge cranes where accurate rolling, load stability, and smooth operation are critical.
Manufacturing ProcessFree forging → Controlled quenching and tempering → Rough machining → Optional precision finishing → Stress relief → Final dimensional inspection — ensures optimal rolling performance, structural integrity, and long-term service life.
Forging Ratio≥ 3.0 — promotes uniform fiber orientation, enhances hub and tread strength, and improves fatigue resistance under repetitive start/stop cycles and continuous trolley operation.
Delivery ConditionSupplied quenched and tempered; available as near-finished blanks or fully machined crane wheels ready for direct installation on trolley assemblies.
Inspection & TestingComprehensive quality control including OES chemical analysis, ultrasonic testing (UT), magnetic particle inspection (MT), hardness checks, tensile & impact testing, and precision dimensional measurement to ensure safe, defect-free performance.
Service PackageFull turnkey solution including forging, heat treatment, machining, NDT testing, dimensional verification, protective anti-corrosion packaging, and logistics support — tailored for overhead crane manufacturers and industrial lifting system integrators.



Steel Forgings Manufacturing Process

Material inspection → careful unloading and systematic storage → initial quality check → controlled preheating to forging temperature → precision open-die or closed-die forging → heat treatment (quenching and tempering) for optimal mechanical properties → in-process evaluation of structural integrity → rough machining as needed → non-destructive testing (UT, MT, etc.) for internal and surface defects → final dimensional and quality verification → protective packaging → shipment to customer.

Frequently Asked Questions (FAQs)

Q1: What size and weight ranges do your forged components cover?
We produce forged parts from 100 kg up to 7,000 kg, suitable for medium-sized machinery as well as large industrial equipment requiring precise dimensions and high structural strength.

Q2: Do you provide in-house heat treatment and machining?
Yes. All heat treatment is conducted internally, and components can be supplied either as rough-machined blanks or fully finished parts. Advanced CNC machining ensures every component meets exact customer specifications.

Q3: Which industries use your forged products?
Our forgings are widely applied in wind energy, overhead and gantry cranes, material handling systems, construction and mining machinery, and high-performance power transmission applications.

Q4: What are the typical lead times for production?

  • Standard or stocked items: approximately 30 days

  • Custom or non-standard components: usually 40–45 days, depending on material, size, and machining or heat treatment complexity

Q5: Where is your manufacturing facility located?
We are located in Changzhou, Jiangsu Province, China, near Shanghai, allowing efficient logistics and international shipping via Shanghai Port.


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