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Automated Microfocus X Ray Electronics Inspection System For Time Saving Inspection Process

Categories Electronics X Ray Machine
Brand Name: WELLMAN
Model Number: X6000
Certification: CE FDA
Place of Origin: CHINA
MOQ: 1
Payment Terms: T/T
Type: Closed, microfocus
Max tube voltage: 90kV
Max tube current: 200μA
Focal spot size: 5μm
Effective area: 130mm*130mm
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Automated Microfocus X Ray Electronics Inspection System For Time Saving Inspection Process

Automated X-Ray Inspection System with New Generation 5 HD Digital Flat Panel Detector


Microfocus X-Ray Inspection System X6000


Working Principle

Diagram showing working principle of X-Ray Inspection System

Hardware Specifications

X-ray Source
TypeClosed, microfocus
Max tube voltage90kV
Max tube current200μA
Focal spot size5μm
FunctionAuto preheat
Flat Panel Detector
Effective area130mm×130mm
Pixel size85μm
Resolution1536×1536
Frame rate20fps
Table Specifications
Size420mm×420mm
Detectable area400mm×400mm
Max load15kg
Equipment Specifications
MagnificationGeometry150X
System1500X
Inspection speedMax 3.0s/point
Dimensions1100mm (L)×1000mm (W)×1600mm(H)
Weight1000kg
Power supplyAC110-220V 50/60HZ
Max power1300W
Industrial PCIntel I5 CPU, 8G RAM, 240GB SSD
Displayer24"HDMI LCD
Key Advantages
  • Closed type X-ray tube with over 10,000 hours lifetime (maintenance-free)
  • New generation 5" HD digital flat panel detector (FPD)
  • Optional 360° rotary jig for multi-angle inspection
  • Automatic navigation window - table moves to clicked position
  • 420×420mm table with 15KG load capacity
  • Speed adjustable 3-axis linkage system
  • Intuitive operation with only 2 hours training required
  • Programmable inspection procedures for automated batch inspection

Software Capabilities

Function
module
OperationKeyboard and mouse can finish all operations
X-ray tube
control
Using mouse to click the X button can turn on or off the X-ray.The real-time tube voltage and current value will display beside,users can click up and down button,or drag the slider,or type to adjust.
Status barIndicates the interlock status,pre-heat status,andX-ray status by flashing alternately red and green.
Image effect
adjustment
The brightness,contrast and gain of the image can be adjusted freely to achieve a satisfactory result.
Product listUsers can save the inspection parameters such as Z-axis position,brightness,contrast and gain,and can directly call the parameters when inspecting the same product,to improve the inspection efficiency.
Navigation
window
After the camera takes a photo of the table,click anywhere in the photo,the table will move to the place you click and display on the screen.
Motion axis statusDisplay real-time coordinates.
Inspection resultThe measurement results(voids rate,distance, area,etc.,set by users)display in order.
Speed controlThe movement speed of each axis can be adjusted to slow,normal and fast.
Voids rate
measurement
Automatic
calculation
Click on two points to determine a rectangle.The software automatically finds and measures the edge of the solder ball in the rectangle,the pad and the internal voids,and can get the data of the voids rate,the area of the solder ball,the circumference, the biggest void's rate,the length and the width,and indicates NG or OK by red and green.
Parameters
adjustment
Users can adjust the grayscale threshold,pixel, contrast,size filtering and other parameters to get accurate results of automatic calculation.
Add voids
manually
Users can draw a polygon or a free figure and calculate it as a void into the void rate.
Save
parameters
Users can save parameters such as grayscale threshold,pixel,contrast,
size filtering and other parameters,and can directly call the parameters when detecting the same product,to improve the detection efficiency.
Other
measurement
function
DistanceClick the A and B points to set as the baseline, then
click the C point to measure the vertical distance
from the C point to the baseline.
Distance rateIt is mostly used to measure the soldering rate of
the through-hole. Set one more point “D” than the
distance. Divide the vertical distance from the D
point to baseline by the vertical distance of the C
point, to obtain the percentage ratio of the vertical
distance of D to C.
AngleClick the A and B points to set as the baseline, then
click the C point to measure the angle between the
BA and BC rays.
PerimeterIt is mostly used to measure square components,
click two points to determine a square, measure the
length, width and area.
RadiusIt is mostly used to measure round components
such as solder balls. Click three points to determine
a circle and measure the circumference, area and
radius.
Automatic
inspection
Manual settingUsers can set any positions on the table as
inspection points, the software will automatically
inspect and save the picture.
ArrayFor the regular inspection points, users only need
to set two of the inspection points and the number
of rows and columns, the software will automatically
inspect each point and save pictures.
Automatic
identification
For inspection points with obvious features, the
software automatically identifies the positions,
takes measurements, and saves the image.

Application Examples

Example application showing X-Ray Inspection System in use

Second example of X-Ray Inspection System application

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