High Resolution Automatic SMT Reel X Ray Counter With AI Deep Learning Algorithm

Automatic X-ray reel counter

1. Working Principle

2. Our Advantages

2.1. 80kV X-ray tube, longer lifetime, maintenance-free.

2.2. Super definition 17” digital flat panel detector (FPD).

2.3. Ultrafast counting, top speed is only 12s per reel.

2.4. Support max 17” (430mm) reel or tray with moisture barrier bags.

2.5. Permanently updated AI deep learning algorithm for free, support connecting MES, ERP, WMS, and other management systems.

2.6. Support manual mode, which is used in special cases such as small amount of reel, overweight & oversize reel, and packaged reel.

2.7. Support AGV docking, realize the whole counting process unmanned.

2.8. Support work order number function and counting record query & statistics.

3. Hardware Parameters

4. Speed and Accuracy

Till now, the counting time and accuracy of various sizes of reels as below. It will be faster and more accurate as our algorithm updates.

5. Artificial intelligence deep learning algorithm

Our counting software uses a powerful artificial intelligence deep learning algorithm. No need to bind components to algorithm, we use AI to automatically identify components and automatically apply algorithm. The algorithm can learn the counted component data, such as:

1. Aspect ratio

2. The angle of each corner of the component;

3. Slope between components from inside to outside;

4. Deformation of component images from the inside to the outside, etc.

As the number of components counting increases, the results become more and more accurate. When we need to count similar components, or larger trays, we can easily handle it.

6. Cloud database

Every Wellman X-ray counter can connect to our cloud database. The data and images of the machine will be uploaded to the cloud, and the machine will automatically download the latest database. Our engineers also optimize the algorithm in the background according to the images and data collected by each machine, and regularly update it to the database for customers.

Over time, the accuracy of counting will be closer to 100%, and the coverage of component types will become wider and wider. When a machine counts a new kind of component, if the data of this kind of component is stored in our database, our software can directly call the data, which brings users higher efficiency, accuracy and coverage.

7. Sample images

Wellman, a professional X-Ray inspection manufacturer which is integrates R&D, production and sales that is set up in China by Hong Kong-invested enterprises. 

Wellman has many years of professional R&D team at home and abroad, has been committed to the global intelligent manufacturing equipment industry to provide micro-focus X-ray image detection equipment, casting process detection equipment, lithium battery reliability and safety detection equipment and special non-standard automation equipment one-stop service program.

Our headquarters locates in Shenzhen, since 2003, mainly engaged in automation technology, software technology and big data technology R&D, with more than 30 national patents and software copyright.