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Custom Power Supply PCB Assembly With 3D AOi,X-Ray test And Full Turnkey Service

Categories Power Supply PCBA
Brand Name: Ring PCBA ,support OEM
Model Number: High Power Supply PCBAs
Certification: ISO9001, ISO14001, ISO13485, and IATF16949.
Place of Origin: Shenzhen, China
MOQ: 1unit
Price: negotiable
Payment Terms: T/T
Supply Ability: 50000㎡per week
Delivery Time: 10-15 working days
Packaging Details: Vacuum packing+Cardboard packing case
type: High Power Supply PCBAs
Board Thickness: Usually 0.8 - 2.4mm
Power handling capacity: 100W - 2000W
Surface Finish: ENIG (Electroless Nickel Immersion Gold), HASL (Hot - Air Solder Leveling), etc.
Operating Temperature: -40°C - 85°C
Number of layers: from 4 - up to 48 layers
Voltage rating: 24V - 48V
Certifications: IPC, RoHS, UL, ISO9001, ISO14001,ISO13485,IATF16949
Testing and Inspection: Automated Optical Inspection (AOI), X-ray inspection
Assembly Accuracy: Tolerance within ±0.05 - 0.1mm for component placement
Current rating: 5A - 50A
other service: We can help with the procurement of electronic components on behalf of customers.
Application Areas: used in renewable energy, electric vehicles, industrial automation, and telecommunications.
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Custom Power Supply PCB Assembly With 3D AOi,X-Ray test And Full Turnkey Service

Optimized Power Supply PCB Assembly – High Current, Thermal Control, Reliability

1.What's High - power supply PCBA?
High - power supply PCBA refers to the printed circuit board assembly used in high - power supply systems. It is designed to handle and distribute high - power electrical signals, providing the necessary power for various electronic devices and systems.
2.Features of High - power supply PCBA:

  • High - power handling capacity: It can handle large amounts of electrical power, usually several hundred watts or more.

  • Good thermal performance: It has excellent heat dissipation capabilities to prevent overheating during high - power operation.

  • High - reliability components: High - quality components are used to ensure stable operation and long - term reliability.
  • Precise circuit design: The circuit design is optimized to minimize power loss and interference.
  • Multiple output options: It can provide multiple output voltages and currents to meet the specific needs of different devices.
  • Protection functions: It is equipped with various protection functions such as over - voltage protection, over - current protection, and short - circuit protection.


3.Common technical parameters of High power supply PCBAs:


ParameterStandard SpecificationsCustomizable Options
Layers2–40 layers (multi-layer/HDI designs)Layer count can be adjusted according to requirements, supporting complex multi-layer and HDI designs.
Copper Thickness3 oz to 20 oz (continuous current: 10A–500A)Copper thickness can be customized, ranging from 3 oz to 20 oz, to meet different current requirements.
Surface FinishHASL (Lead-Free), ENIG, Immersion Silver, OSP, Gold PlatingSurface finish types are optional, including lead-free HASL, ENIG, immersion silver, OSP, etc.
Thermal ManagementMetal Core PCBs (Al/Cu substrates), Thermal Vias, Heat SinksThermal management solutions can be customized, such as metal core PCBs, thermal vias, and heat sink designs.
MaterialFR-4, Ceramic, Rogers Laminates (high dielectric strength)Materials are optional, including FR-4, ceramic, Rogers laminates, and other high dielectric strength materials.
Testing & InspectionAOI, X-Ray, Flying Probe Testing, Microsection Analysis, UL/CE CertificationTesting methods include AOI, X-Ray, flying probe testing, etc., complying with UL and CE certification standards.
Minimum Line/Wire Spacing0.15mm/0.15mm (high-density routing)Minimum line/wire spacing can be customized to support high-density routing.
Voltage/Current Range50V–10kV (voltage), 10A–500A (current)Voltage and current ranges can be customized to meet different application requirements.
Work Temperature-55°C to +180°C (extreme environments)Operating temperature range can be adapted to extreme environments, from -55°C to +180°C.
CertificationsUL 60950, IPC-6012 Class 3, RoHS ComplianceAdditional certifications can be arranged based on specific market or application needs.
CustomizationLayer count, copper thickness, surface finish, thermal management solutions, materials, and voltage/current ranges are all customizable.



Technical Challenges We Overcome

Power supply PCB assemblies require exceptional precision and process control. Our engineering and manufacturing teams are skilled at solving challenges such as:

  • Thermal Management: Thick-copper PCBs (up to 6 oz), aluminum substrates, and optimized heat-sink structures.

  • High-Current & High-Voltage Designs: Specialized dielectric materials and creepage-distance management for safety compliance.

  • Component Density & Miniaturization: SMT assembly down to 01005 components and 0.3 mm BGA pitch for compact, high-efficiency modules.

  • Signal Integrity & EMI Control: Proper grounding, shielding, and impedance matching to minimize noise and losses.

  • Reliability & Testing: Full DFM/DFT review, 3D AOI, X-ray, flying-probe, ICT/FCT testing, and functional burn-in verification.

  • Compliance: All assemblies are RoHS and REACH compliant, meeting both environmental and reliability standards.



17 Years of Excellence | Self-Owned Factory | End-to-End Technical Support
Core Advantage
1: Advanced Engineering for Precision PCB Manufacturing
• High-Density Stack-Up: 2-48 layer boards with blind/buried vias, 3/3mil trace/spacing, ±7% impedance control, ideal for 5G, industrial control, medical devices, and automotive electronics.
• Smart Manufacturing: Self-owned facility equipped with LDI laser exposure, vacuum lamination, and flying probe testers, adhering to IPC-6012 Class 3 standards.

Core Advantage 2: Integrated PCBA Services | One-Stop Turnkey Solutions
✓ Full Assembly Support: PCB fabrication + component sourcing + SMT assembly + functional testing.
✓ DFM/DFA Optimization: Expert engineering team reduces design risks and BOM costs.
✓ Rigorous Quality Control: X-ray inspection, AOI testing, and 100% functional validation for zero-defect delivery.

Core Advantage 3: Self-Owned Factory with Full Supply Chain Control
✓ Vertical Integration: Raw material procurement, production, and testing fully managed in-house.
✓ Triple Quality Assurance : AOI + impedance testing + thermal cycling, defect rate <0.2% (industry average: <1%).
✓ Global Certifications: ISO9001, IATF16949 and RoHS compliance.


Ring PCB not only offers professional PCB manufacturing, but also offer PCBA service, including component sourcing and SMT service with Samsung functional machine.

One of our core strengths lies in our 8-stage lead-free reflow soldering and lead-free wave soldering capabilities at our Shenzhen factory. These advanced soldering processes ensure high-quality assembly while adhering to global environmental standards, such as ISO9001, IATF16949 ,RoHS compliance.



Please note:


All products in our store are processing customized services, please be sure to contact our professional customer service before placing an order to confirm the product details.

All photos on this site are real. Due to changes in lighting, shooting Angle, and display resolution, the image you see may have some degree of chromatic aberration. Thank you for your understanding.

Partner With Ring PCB

At Ring PCB, we combine advanced production technology with engineering expertise to deliver reliable Power Supply PCB Assembly solutions that match your design intent and performance goals. We don’t offer PCB circuit design directly, but we provide complete manufacturing and assembly services based on your supplied Gerber, BOM, and assembly files.

Whether you require a low-volume prototype or large-scale EMS production, our Full Turnkey PCBA solutions ensure speed, consistency, and value.

Email: info@ringpcb.com
Website: https://www.turnkeypcb-assembly.com

Quality Custom Power Supply PCB Assembly With 3D AOi,X-Ray test And Full Turnkey Service wholesale
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