HPHT Monocrystalline MCD Diamond Engineered Crystal Structure Mirror Smooth Surface

(111)-Oriented HPHT Diamond Wire Drawing Dies
Revolutionizing Precision Wire Manufacturing

Product Specifications

l Material: HPHT Synthetic Monocrystalline Diamond

l Crystal Orientation: (111)

l Wire Diameter Range: φ0.003mm~φ2.0mm

Product Size Data

Key Applications

l Stainless Steel Wire

l Ultra-Fine Wires Tungsten/Molybdenum (medical guidewires, SEM probes)

l Precious Metals Gold/Silver/Platinum (jewelry, electronic contacts)

l Special Alloys NiTi/Titanium

l Industrial Wires: Copper/Aluminum (enameled wires, welding wires)

Features & Advantages

1. Engineered Crystal Structure

l (111) plane aligned with <110> drawing direction for maximum shear resistance

l Microhardness: 80-150 GPa

l Young's Modulus: 1150-1300 GPa

2. Defect-Free Performance

l No visible inclusions/cracks (20x optical microscopy inspection)

3. Proven Durability

l ＞4,000km service life in φ0.03mm copper wire production

l 85% lower cracking rate vs carbide dies in tungsten processing

4. Thermal Stability

l ＜0.005mm bore deformation at 1200℃

l Efficient heat dissipation prevents wire oxidation

HPHT Diamond vs Traditional Materials

Key Takeaway:
HPHT diamond acts like an "indestructible warrior" – more durable than PCD and more precise than carbide. Slightly higher initial cost, but saves money and hassle in the long run.

Product Pictures

Shaper Diamond Technology Co., Ltd. was established in 2008 in Zhuzhou City, Hunan Province, China. Since its inception, the company has been dedicated to researching, developing, producing, and selling HPHT synthetic diamond and superhard material products. Over the years, Shaper Diamond has continuously invested in technology and equipment, enabling the company to achieve leading status in the industry.

Advantages:

1. Strong technical force: Shaper Diamond has a professional team composed of highly skilled technical experts. The company has also independently developed a number of patents related to HPHT synthetic diamond and superhard material production technology.
2. Advanced equipment: Shaper Diamond has invested heavily in advanced equipment and facilities to ensure high-quality production. The company's equipment includes high-pressure and high-temperature synthesis equipment, precision diamond sawing machines, and diamond polishing machines.
3. Strong product strength: Shaper Diamond's products have high wear resistance, high hardness, low friction coefficient, and other characteristics. The company's products are widely used in the fields of machinery, tooling, mining, and other industries.
4. Excellent reputation: Shaper Diamond has always adhered to the concept of quality first and integrity-based business. The company has won a good reputation from customers at home and abroad through its excellent product quality and excellent after-sales service.

The products cover sawing grade diamond, abrasive grade diamond, dressing and machining grade large single crystal diamond, and gemstone grade diamond.