High Quality Orbital Pipe Welding Machine for Large Pipeline Construction

This robotic welding system revolutionizes pipeline construction through AI-enhanced automation, specifically developed for large-diameter, high-pressure transmission pipelines.

Technical Parameter:

Items		Parameter	Note
Tractor	Power supply	AC 220V
	Size	240×330×310	W×L×H
	Weight	16Kg	Including swinger
	Moving mode	Four-wheel drive	Magnet-wheel
	Walking speed	0∼700mm/min
	Swing motor	DC24V 18RPM
	Adjustable range of welding gun	Up and down
		Before and after	85mm
		Operating Angle adjustment range	360°
		Carry out Angle adjustment range	0°
Control	Operating function	Swing mode
		Swing speed	0-10RPM(Show with scale)
		Swing scope	0-±10°(Show with scale)
		Left and right residence time adjustment	0-2S(Show with scale)
		Central range of movement	0-±8°
		Inching wire feeding
		Walking starts/stops
		Welding current/voltage control
		Choice of walking direction
		Walking speed regulation	0∼1000mm/min(Show with scale)
		Welding/non-welding options

Technical Highlights:

1. Adaptive Welding Technology
   Utilizes laser vision sensing (0.02mm accuracy) and neural network algorithms to dynamically adjust welding parameters. Automatically compensates for pipe misalignment (±4mm) and variable root gaps during circumferential welding.

2. Energy-Efficient Design
   Hybrid power system accepts 220V-480V AC/DC input with 92% energy conversion efficiency. The compact welding head (12kg) reduces inertia during orbital rotation, enabling 360° continuous welding at 50-300mm/min speeds without repositioning.

3. Advanced Process Control

• Root pass: Pulsed TIG with arc oscillation (1.0-2.4mm wire)

• Hot/Fill passes: Synergic MIG with 3D weaving patterns

• Cap pass: Narrow-gap deposition technology
  Real-time monitoring of penetration depth (error < ±0.5mm) prevents burn-through in thin-wall pipes.

4. Data Integration
   Built-in 5G module transmits weld records (current, speed, thermal profiles) to cloud platforms for quality traceability. Generates ASME Section IX-compliant reports automatically

5. 

Performance Metrics:

• Positional welding qualification: EN ISO 15614-1

• Deposition efficiency: 96%

• Repeatability: ±0.15mm

• Bead width consistency: CV<3%

Ideal for constructing pipelines in permafrost regions, seismic zones, and densely populated areas, this system achieves 98% first-pass acceptance rates while reducing labor costs by 60% compared to manual welding.

Wincoo Engineering Co., Ltd (WINCOO) is engaged in bringing the most suitable solutions/equipments for client, fabricators, EPC/C companies on pipe fabrication, tank construction, pipeline construction, industrial production lines, clean energy project and other industrial field.

We have ability of providing workable solutions to support clients to be awarded with shorter project execution time, fewer man-hour cost and higher efficiency construction/fabrication method and better quality during phase of project bidding.

Based client’s facility/site space availability, we are able to study/design and present matched configurations on project schedule, quality, cost and productivity to guarantee production pace is accordance with project requirement.

To support project execution, we are always ready to work as fireman to give prompt supply on project materials from different consumables, tools, equipments/machines to special merchandise. With flexibility, we are also glad to perform as procurement agent in China to seek required supply resources.

Our products covers tank welding machine, tank hydraulic jacking system, pipelayer, paywelder, pipeline groove machine, pipeline bending machine and other tank/pipeline construction equipment, etc.

To familiarize clients fast to use equipment/lines/system we supplied, we can arrange engineers to implement installation, training, and commission. Meanwhile, to better support client to finish their projects, we provide operators for construction, operation or we are able to undertake such work as subcontractor.
 

We can provide OEM service, all the equipment/lines supplied we can produce with client’s brand.

To verify what we supply can well satisfy clients’ requirement, we sincerely would like to invite client to visit us before issuing order. We prefer to set factory acceptance test process before shipment to remove clients’ concerns.

Your support is our forward motivation.

 

Win + Cooperation= WINCOO