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Twin Screw Polymer Extruder Machine For Pilot Lines / Batch Production

Categories Polymer Extruder Machine
Brand Name: ADVS
Model Number: HE
Certification: ISO9001
Place of Origin: SiChuan, China
MOQ: 1
Price: USD 280000-2100000
Payment Terms: T/T
Supply Ability: 300 sets per year
Delivery Time: 90 days after payment of deposit
Packaging Details: Wooden base plate, damp proof plastic lining
Plastic processed: PE,ABS,PS,EVA,PET,PP,PBT,PA
Screw design: double screw
After-sales service provided: Engineers available to service machinery overseas, Field installation, Online support, commissioning and training, Video technical support
Warranty: extruder 1 year, gearbox 3 years
Screw diameter: 35mm,43mm,51mm,58mm,61.5mm, 62.5mm,72mm,77mm,92mm
Inverter: ABB, Simenes
Motor: Simenes
L/d: 32-60
Output: 40-2000kg/h
Application: compounding, masterbatch, PC/ABS, engineer plastics
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Twin Screw Polymer Extruder Machine For Pilot Lines / Batch Production

High torque twin screw extruder for pilot lines extrusion line and batch production


ModelHE35HE40HE51HE62HE77HE95
Parameter

Screw diameter

(mm)

35.6435161.57795
L/D404040404040

Main motor

(kw)

451322203557201000

Max. Speed

(rpm)

6001200120012001200900

T/A3

(Nm/cm3)

13.311.511.81111.311.3

Center distance

(mm)

3035.842516478
OD/ID1.541.551.551.551.551.55
Output (kg/h)30~180450~600750~9001000~15002600~35004500~5500

Application


1. Fiber reinforcement: glass fiber, carbon fiber reinforced PP,PA,PBT,ABS,AS,PC,POM,PPS,PET,PPO,LCP,etc.
2. Ploymer blending :PC+ABS, PA+ABS,CPE+ABS,PP+EPDM,PA+SBS,etc.
3. Filled modification :PE,PP,EVA+CaCO3, talcum powder, titanium dioxide, carbon black and other inorganic filler.
4. Special Engineering Plastics: PEEK,PEI,PPS,PPSU,PA6T,PA9T,LCP,etc.
6. High Concentration Color Masterbatches: PE,ABS,PS,EVA,PET,PP etc. With high concentration of pigments and other additives.
7. Masterbatches with Flame Retardants:PP,PA,ABS,EVA,PBT etc.with flame retardants and other additives.
8. Special Functional Masterbatches :Masterbatches with anti-static,anti-abcteria ,or other
special functional fillers.
9. Masterbatches for Degradable Polymers:PP,PE,PS etc. Blended with high concentration of starch and other processing aids.


Our advantages


1. High output

The output is 1-2 times larger than the same size extruder from other lower torque twin screw extruders.

The biggest extruder can output up to 12T/h per set.


2. Energy-saving

For the same output , our small size extruder can replace the big size of other extruder, such as our HPL51 has more output than other 65 extruder , smaller extruder, less energy consumption,less material consumption, smaller production areas.

And we use heat rod instead of cast copper heater, which can save 15%-20% energy.


3. Advanced design

High torque: carrying capacity factor of gearbox up to 15Nm/cm3;

High speed: max. 1800rpm/m;


4. Long service life

bearings on output shaft 2 without load, which greatly extended the service life of the bearings on the weak axis , gearbox life can reach 72000 hours (10 years);


5. Custom made design

Wide D/d choice:1.33~2.0;

Custom made clearance: minimum clearance can be 0.15mm;


About us


We are dedicate to develop, design, and manufacture co-rotation, counter-rotation parallel twin-screw extruder production line.Our extruders have the advantages of “high torque, high efficiency, low energy-consumption, high price/performance ratio, long service life ” (designed service life of gearbox as long as 72000 hrs). We keep the same step with the most advanced extruder manufaturers in the world.

We can supply :Twin screw extruder production line;

High torque gearbox;Automatic long fiber reinforced thermoplastic composites (LFT - D) production line;Counter-rotation parallel twin screw extruder;Differential concentration mixer;

Repairing and machining large parts; Design, machine all of screw elements on Japan and Germany extruders.


Parts and advantages


Transmission gearboxThe most advanced structure: bilateral symmetry gear drive system; it’s the same with the gearbox of German Flanders, Austria EssenBas.Now, the first-line extruder manufacturers in the world, such as Corperion,Berstorff, Leistritz, Toshiba, JSW are using the transmission structure; servcie life of the gearbox≥72000hrs.
Screw element

Various kinds of function elements, mixing and dispersing

elements developed by ourselves can provie flexible production for kinds

of materials and production process.

Optional material: W6Cr5Mo4V2, Ni-based alloy, HIP alloy,Co-based alloy.

Barrel

Barrels are equipped with integrated wear-resistant alloy steel liner, which has the same composition and wearing feacture with W&P .Our mirror polishing seamless barrels, surface finish Ra0.2,

verticality between barrels inner hole≤0.015mm;linearity of ten assembled barrels≤0.05mm;

Optional material: W6Cr5Mo4V2, Nitriding steel, Tool steel, Ni-based alloy, HIP alloy,Co-based alloy.

Torque limiter

Steel ball type safety clutch + torque limiter

Made in Germany have the characteristics of accurate torque protection, high repeatability and quick reset.


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