Custom-Made Plano Convex Lens for Collimator Optical Systems

Custom-Made Plano Convex Lens for Collimator Optical Systems

1. Material

• Core Substrate: Precision-engineered optical glass (e.g., BK7, Fused Silica, N-BK10) or specialized crystals (ZnSe, Ge) for IR applications.

• Coatings: Custom Anti-Reflection (AR) coatings optimized for target wavelengths (UV-VIS-NIR/MIR), minimizing reflection losses (<0.5% per surface).

2. Key Properties

• Surface Accuracy: λ/10 to λ/2 surface flatness (plano side) and λ/4 to λ/10 wavefront distortion (convex side).

• Precision Tolerances: Tight control on focal length (±1%), center thickness (±0.02mm), diameter (+0/-0.025mm), and centration (<1 arcmin).

• Low Aberration: Minimized spherical aberration via optimized convex curvature.

• Laser Damage Threshold: High LIDT (>5 J/cm² @ 1064nm) for laser collimators.

• Thermal Stability: Low CTE materials (e.g., Fused Silica) for temperature-sensitive environments.

3. Primary Function

• Beam Collimation: Transforms diverging light (from point sources like LEDs, lasers, or fiber optics) into a parallel beam with minimal divergence.

• Wavefront Control: Maintains phase uniformity across the collimated beam.

• Focal Length Matching: Precisely engineered to pair with light sources at specific working distances.

4. Critical Applications

• Laser Collimators:

  • Alignment systems (construction, astronomy).

  • LiDAR modules for autonomous vehicles.

  • Laser cutting/engraving beam delivery.

• Fiber Optic Communications: Collimating output from SMF/MMF fibers.

• Interferometry & Metrology: Creating reference wavefronts.

• Spectral Analysis: Illumination in spectrometers.

• Medical Devices: Endoscope illumination, OCT systems.

• Defense/Aerospace: Targeting systems, IR countermeasures.

Introduction

Shanghai Longway Special Glass Co., Ltd. has been a professional supplier in the glass industry for over 20 years. With its expertise spanning across various fields, including optics, laser, imaging, and lighting etc., the company has established itself as a trusted partner for businesses worldwide. The company's commitment to providing high-quality glass products and services has earned it a reputation as a reliable supplier of choice among major corporations and small businesses alike.

Our Team

The team at Shanghai Longway Special Glass Co., Ltd. consists of professional experts with extensive experience in the field of glass manufacturing. These skilled technicians have honed their expertise through years of hands-on training and continuous education, ensuring that they remain up-to-date on the latest techniques and technologies.

Our Capabilities

Shanghai Longway Special Glass Co., Ltd.'s capabilities include:

 Cutting: Advanced cutting equipment allows for precise cuts in a variety of glass types.

Grinding: High-speed grinding machines enable efficient surface preparation.

Polishing: Automated polishing systems guarantee exceptional optical clarity.

Molding: Sophisticated molding techniques permit the creation of intricate shapes and designs.

Blowing: Expertise in blow-and-form processing enables the production of hollow glass products, such as bottles and jars.

Tempering: Heat-treating equipment ensures that glass products meet or exceed industry standards for thermal shock resistance.

Our Raw Materials

The company offers a wide range of raw materials and processed glass products, normally including:

Optical Glass: High-quality optical glass suitable for precision applications.

Borosilicate Glass: Durable borosilicate glass ideal for laboratory equipment and medical devices.

Quartz Glass: Pure quartz glass utilized in various industries, including electronics and optics.

Float Glass: Large sheets of float glass suitable for architectural applications and flat glass products.

Soda Lime Glass: Economical soda lime glass used for a wide range of industrial and commercial applications.

Our Quality Control Process

At Shanghai Longway Special Glass Co., Ltd., quality control is an integral part of the manufacturing process. Each product undergoes rigorous inspection to ensure that it meets or exceeds customer expectations. This commitment to excellence has earned the company a reputation as a trusted supplier of high-quality glass products.

Our Commitment to Excellence

At Shanghai Longway Special Glass Co., Ltd., we are committed to delivering exceptional quality glass products that meet or exceed customer expectations. Our team of professional experts is dedicated to providing expert advice and assistance in selecting the most suitable materials and processing techniques for specific needs. We take pride in our state-of-the-art facility, equipped with cutting-edge machinery and technology, ensuring that every product meets the highest standards.

Why Choose Us?

Shanghai Longway Special Glass Co., Ltd. is a trusted supplier of high-quality glass products, committed to delivering exceptional quality, innovation, and customer satisfaction. With over 20 years of experience and expertise spanning across various fields, we are well-positioned to meet the evolving needs of businesses worldwide. We look forward to serving your needs and meeting your expectations.