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Intelligent Error Proof Auto Splicing Machine In SMT Production Line

Categories PCB Conveyor
Brand Name: Yushunli
Certification: CE, RUV Rheinland (China), GMC(GlobalMarket),ISO9001-2000
Place of Origin: Jiangsu
MOQ: 1 set
Price: USD 6000
Payment Terms: T/T ,Paypal ,West Union ,L/C ,D/P .
Supply Ability: 300 sets/ month
Delivery Time: 3 days to 7days
Packaging Details: Plywooden case
Mode: Intelligent material receiving system
Measurement value error proofing: Automatic value determination
Feeding efficiency: 60s/time
chance: More than 97%
Quality control: effective prevention Accurate traceability of reports
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Intelligent Error Proof Auto Splicing Machine In SMT Production Line

High Quality/High Efficiency Error-Proof Automatic Splicing Machine For SMT Production Line


Compared with manual material picking by intelligent equipment, the test results are compared as follows:

ModeIntelligent material receiving systemArtificialBenefit
Measurement value error proofingAutomatic value determinationnone

Manual operation: code scanning + manual material collection (manual bulk material measurement, no record)

Equipment operation: code scanning + automatic measurement + automatic judgment + automatic material receiving (real measurement record, cannot be modified)

Feeding efficiency60s/time95s/time

Manual: If the distance is not well controlled, it is easy to alarm. It takes a long time to collect materials, and the operator’s hands are sore and prone to fatigue.

Equipment: Precise docking interface position, built-in electric rewinding button, fast rewinding, no fatigue

chanceMore than 97%65%Taking 32 lines as an example, assuming that each line receives materials 100 times on average, manual material receiving and alarming will occur 1024 times per day (calculated in 12 hours)
Quality control

effective prevention

Accurate traceability of reports

No records, errors cannot be tracedThrough barcode verification, the operator can effectively prevent the operator from taking the wrong material, and then through valid measurement or silk screen comparison detection, the situation where the material code does not match the actual object can be eliminated. Effectively control the quality management process of the production line, and record and report production on the production line, which plays a great role in quality traceability
Test ReportAutomatic generatedno recordThe equipment operation process is recorded in real time and provides traceability of measured data, without the need for random testing or sample retention.
Induction trainingGet started in half an hourHalf a month skilledNot dependent on skilled labor

Summary of requirements

Compared with the traditional manual feeding method, the error-proof automatic material splicing machine is simple to operate, and it can automatically generate a feeding report through barcode error-proofing, real-time measurement and silk screen comparison. This makes quality control more secure and avoids the risk of batch errors. Improved production efficiency and increased production capacity. It is conducive to the optimization and management of the production process of the production line and reduces labor management costs;
According to the current factory production status, each double-track production line needs to be equipped with one, which can reduce one production operator and minimize production risks. While saving personnel, it effectively improves production efficiency and solves management training problems caused by personnel mobility.

ROI calculation


Contrast methodNumber of incorrect materials/monthSingle wrong material loss (yuan)Total loss of incorrect materials (yuan)
0
Artificial2800016000

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