Aerospace Aluminum Component Welding: Precision Craftsmanship
Forging High-Altitude Safety
In the aerospace field, the quality of every component is directly
related to flight safety and mission success. As a professional
factory specializing in metal and aluminum product processing, we
focus on high-precision welding technology to provide customized processing solutions for aerospace aluminum
parts, interpreting the true meaning of "precision manufacturing"
with data and strength.
Professional Welding Technology, Strength Witnessed by Data
Our welding processing strictly follows aerospace industry
standards. Aiming at the characteristics of aluminum and aluminum
alloy materials, we adopt TIG welding (tungsten inert gas welding) and laser welding technologies to ensure that every weld meets strict requirements:
- Welding precision: Positioning error ≤ 0.02mm, weld width deviation is controlled
within ± 0.05mm, perfectly matching the micron-level requirements
of customer drawings;
- Strength guarantee: The tensile strength of the weld is ≥ 260MPa, and the yield
strength is ≥ 180MPa. Verified by a third-party testing agency, it
meets the mechanical performance standards of aerospace aluminum
parts;
- Sealing performance: Passed the helium mass spectrometry leak detection test, the leak
rate is ≤ 1 × 10⁻⁹ Pa·m³/s, and it can withstand extreme
temperature cycles from -50℃ to 150℃ without cracking;
- Appearance quality: The weld surface roughness Ra ≤ 1.6μm, without defects such as
pores, slag inclusions, and cracks, 100% qualified through
fluorescent penetrant inspection (FPI).
Customization on Demand, Full-Process Service from Drawing to
Finished Product
Whether customers provide detailed drawings or physical samples, we
can quickly respond to customization needs:
- Preliminary analysis: The technical team conducts topological structure analysis of the
drawings through 3D modeling software, and formulates exclusive
welding process plans combined with material thickness (0.3mm-10mm)
and welding positions;
- Simulation verification: Use finite element analysis software to simulate thermal
deformation during welding, optimize the welding sequence in
advance, and control the workpiece deformation within 0.1mm/m;
- Production and processing: Equipped with automated welding robots and constant temperature
welding workshops (temperature fluctuation ≤ ± 2℃) to achieve
consistency in mass production;
- Quality inspection and delivery: Each batch of products has passed 12 inspections including X-ray
flaw detection, tensile test, and metallographic analysis, with a
complete quality inspection report attached to ensure customers'
peace of mind throughout the process.
Why Choose Us?
In the field of aerospace aluminum parts welding, our core
advantages are reflected in three dimensions:
- Material adaptability: Proficient in the welding characteristics of high-strength
aluminum alloys such as 2024 and 7075, and can handle technical
difficulties such as oxide film cleaning and preheating temperature
control;
- Flexible production: Supports small-batch trial production (minimum batch size 1
piece) and mass production (monthly production capacity up to 5000
pieces), flexibly responding to customers' urgent order needs;
- Full traceability: From raw material storage to finished product delivery, every
link is recorded in the MES production management system to achieve
full life cycle quality tracking.
If you are looking for an aluminum part welding partner that meets
aerospace-grade standards, you might as well hand over your
drawings or samples to us. We speak with data and guarantee with
technology, making every welded part a "safety cornerstone" for
high-altitude flight. Contact us immediately to start precision
processing cooperation and build a quality benchmark in the
aerospace field.
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