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High-Precision Roughness and Contour Tester with Digital Sensor

Categories Non Destructive Testing Equipment
Brand Name: HUATEC
Model Number: SRT-680G
Certification: ISO CE GOST
Place of Origin: China
MOQ: 1 set
Payment Terms: L/C,T/T,Western Union,Paypal
Supply Ability: 50 sets per month
Delivery Time: 5~10 working days
Packaging Details: Packed in high quality cartons
Product name: Roughness and Contour Tester
Angle: Horizontal Angle, vertical angle, cross angle
X axis: 200mm
Straightness: 0.6μm /100mm
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High-Precision Roughness and Contour Tester with Digital Sensor

Dimension Angl Position tolerance Form tolerance Auxiliary Generation Roughness and Contour Tester


Measurement Principle

● Cartesian coordinates, stylus contacts.

● High precision air floating guide rail –As the measuring datum of X coordinate to guarantee the linear moving accuracy in X direction.

● High precision digital sensor – to get signal of Z coordinate for measuring the profile of various precise mechanical piece part.

● Computer and windows-based measuring program to process the measuring data, easy for printing and filing


Main Function

Dimension:Contains the horizontal distance, vertical distance, linear distance, radius and diameter

Angle: Horizontal Angle, vertical angle, cross angle

Position tolerance: contains the parallelism and perpendicularity

Form tolerance: contains the straightness, crown, circular arc profile

Auxiliary generation: contains the auxiliary point, auxiliary line, auxiliary circle


Roughness:Ra,Rq,Rz(Ry),Rz(DIN),R3z,Rz(jis),Rp,Rv,Rt,Rsk,Rsm,Rc ,Rpm,RkuRdq,Roc,Mr1,Mr2,Rpk,Rvk,Rk,Rdc,A1,A2,R,Rx,AR,Rcp,Rmax,Rz-ISO etc.

Waviness:wt,wa,wp,wv,wq,wc,wku,wsk,w,wx,wz,wsm,wdc,wte,wmr,Aw,c(wmr)wmr(c),wdq etc.

Original contour Pt Pa Pp Pv Pq Pc Pku Psk Pdq/p△q Psm Pdc Pmr(c) Pz Pmr C(pmr) etc.


Main Parameters

ItemParameterResolution

Measurement range

Measurement Accuracy

X axis200mm0.1μm
Straightness0.6μm /100mm--------
Z1(range)Sensor40mm(Roughness range synchronization)0.05μm
Z2 (Height)550mmcolume
Min. inner hole30mm (A smaller inner diameter can be measured by using a smaller measuring needle)----------
Linear accuracy≤±(1+I0.12HI)μm- ------
Arc≤(1.2+R/8)2mm<R<10mm standard ball, The included Angle of the sampling arc:120°

Angle

≤±1′60°,90° angle block, The sampling length of the corner:5mm
RoughnessResidual value noise≤0.005μmλc:0.08mm,testing speed 0.1mm/s, measure flat crystals
Z1(range)SensorEffective range±3mmThe roughness of the curved surface can be measured
Roughness measurement repeatability1δ≤2nmRa 0.35-0.5μm Square wave calibration block
Indication error±5%National standard
Indicative stability≤±7%National standard
Repeatability measurement±3%National standard
Resolution0.1μm----------
SensorTypeDigital grating sensor-----------
Resolution0.05μm-------
Assessment lengthλc×3,4,5,6,7---------
Cut-off wavelength0.025,0.08,0.25,0.8,2.5,8mm----------
Climbing Ability77°(Upside),88°(Downside)-------
Meas. Speed0.02mm to 4.0mm/s----------
Meas. ModeSensor moving--------
XZ1ZThree-axis electric controlIt can be controlled by the software controller
PowerAC 220V±10% 50Hz-------
Environmental conditions

(RH):<85%

20℃± 2℃,2℃/h ,RMS≤50Hz

2.5μm/s ,RMS>50Hz 5.0μm/s


Main configuration

Part Nameproject name
Mechanical Part

Host instrument stand x1

Granite table: 1


The monolithic marble steel frame has good seismic resistance and stable testing performance

floating guide rail: 1

Digital Sensor: 1


Test data benchmark
Up-right Column : 1
Adjustment platformHorizontal adjustment device
Rotation adjustment device

Flat-mouth clamping system

Three-dimensional adjustment of the workpiece can be achieved to ensure accurate measurement

Calibration Gauge : 1 set


Calibrate system parameter standard instruments
Stylus and Probe

Φ3*24mm R0.025mm stylus :2pcs

Φ3*24mm with R0.025mm slope tip: 2 pcs

Roughness styles:

Φ3*24mm with R5μm Needle probe: 1pcs

Carbon fiber measuring rod:

Φ8*150mm Probe: 1pc

Electrical PartElectrical control system:1
Computer 1
HP Inkjet Printer 1
Software:1

Technical highlights

No need to change sensors and needles; Simultaneous analysis of roughness and profilometer can be achieved at one time.

One measurement can analyze the roughness of different parts of the workpiece and improve the measuring efficiency.

The X-axis adopts friction linear guides, which feature high precision and long service lifeX-Z1

Z1 axis adopts imported digital sensor with high precision and good linearity

Simple stylus replacement, one time installation, no need correction

Software supports one-click switching between Chinese and English

Support winXP, win7 system

Software annotation is the same as CAD

Automatic Recognition of Arc and Line

Support DXF format file import and export, customize CAD format export

Support for continuous annotation, base annotation, and insert points randomly

Support graphic and coordinate free rotation

The original data can be saved automatically for multiple annotations.

Mirror function to save annotated files

The current position of X and Z1 axes can be observed.

Stylus automatic contact, lifting and return .

Indefinitely operation for Revoked and Restored

When the capture switch is turned on, it automatically generates and captures the characteristics of intersection point, circle center, line segment point, end point, arc intersection point, midpoint and tangent point.

Even in the case of non-proportional amplification, normal angle, arc, horizontal, vertical and linear labeling can be annotated normally.

Software interface


Equipment size


(Product)(Packing)(Wt.kg)(CBM m³)
LxLyLzWt(kg)LxLyLzWt(kg)
14007251740270960960195050300

0.88



Usage requirement

Power: AC 220V±10% 50Hz

Environment requirement:(T):10~30℃,(RH):<85%,No obvious vibration,Independent grounding


Installation and acceptance

1,Installation and training

1.1 Supplier is responsible for Installation and testing on user site.

1.2 The user will be trained in theory, operation and maintenance during installation, to that the user could operate the equipment skillful, and could solve the general trouble and make routine maintenance.

2,Acceptance

2.1 Acceptance criteria: According to the current national verification procedure and the technical agreement of the contract.

2.2 Acceptance items: check the supply list of the equipment. If there are any missing items or shortages, our company will make up for them free of charge.


Testing reference photos


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