Fix Spray Bottle Trigger Spray Bottle With Trigger Sprayer Spray Can Gun Trigger

Fix Spray Bottle Trigger Spray Bottle With Trigger Sprayer Spray Can Gun Trigger

1. Product Specification Parameters

2. Production Process Flow (Quality-Focused Manufacturing)

Step 1: Raw Material Sourcing & Inspection

• Source HDPE/PP (from FDA-approved suppliers like LyondellBasell) and silicone seals (meets FDA 21 CFR 177.2600) – verify material certificates for BPA-free and chemical resistance.
• Test stainless steel (for gun triggers) via salt spray testing (ASTM B117) – reject batches with rust spots.
• In-house lab: Check HDPE/PP melt flow rate (per ASTM D1238) – ensures bottle/trigger structural integrity.

Step 2: Fix Spray Bottle Blow Molding

• Preform Preparation: Heat HDPE preforms to 120°C–140°C (softening point) – uniform heating prevents wall thickness variations.
• Blow Molding: Use automated machines (e.g., Krones) to inflate preforms into bottle shapes – pressure: 20–30 bar; cooling time: 10–15s.
• Trimming & Finishing: Cut excess plastic from bottle necks; thread-roll necks to 28/410 standard (tolerance ±0.1mm) – ensures trigger sprayer compatibility.
• Quality Check: 100% visual inspection for defects (bubbles, uneven walls) – reject bottles with <1.2mm wall thickness (500ml size).

Step 3: Trigger Sprayer Assembly (Leak-Proof Critical Step)

• Component Prep: Clean PP triggers, acetal nozzles, and silicone seals with ultrasonic cleaners (removes manufacturing dust/oils).
• Valve & Seal Assembly: Insert silicone seals into trigger valves – use precision tools to ensure centered placement (prevents leakage).
• Dip Tube Attachment: Cut dip tubes to custom lengths (180mm–220mm); secure to triggers via ultrasonic welding (no glue – avoids chemical leaching).
• Function Test: Actuate triggers 50 times (test all 3 spray modes) – reject if spray is uneven or leaks occur.

Step 4: Spray Can Gun Trigger Production

• ABS Frame Molding: Inject ABS plastic into gun trigger molds (temperature: 220°C–240°C) – cooling time: 20s.
• Stainless Steel Trigger Insertion: Press-fit stainless steel triggers into ABS frames – secure with industrial adhesive (heat-resistant up to 80°C).
• TPE Grip Overlay: Mold TPE onto ABS frames (temperature: 180°C) – ensures non-slip grip and comfort.

Step 5: Final Assembly & Compatibility Testing

• Attach standard trigger sprayers to Fix Spray Bottles (torque: 3–4 N·m – tight enough for leak-proof seal, easy to remove for refilling).
• For gun triggers: Test adapter fit on 28/410 and 38/400 bottles/cans – ensure no wobble or leakage.
• Leak Test: Fill assembled bottles with water (0.5 bar pressure), invert for 24 hours – 0 leakage rate required for shipment.

Step 6: Sanitization (For Food/Kitchen Use)

• For bottles intended for food contact (e.g., kitchen cleaners), sanitize interiors with UV-C light (254nm wavelength) – eliminates 99.9% of bacteria like E. coli.
• Package sanitized products in sealed PE bags (prevents post-production contamination).

Step 7: Packaging & Traceability

• Household/Retail Packaging: Single units in recyclable cardboard boxes (with usage instructions, spray mode guide).
• Bulk/Commercial Packaging: 24 units per corrugated carton (FSC-certified) – labeled with batch number, production date, and compliance logos.
• Traceability: Each batch has a QR code (links to raw material certificates, test reports) – easy for clients to pass regulatory audits.

3. Target Client Markets (Need-Based Segmentation)

3.1 Household & Residential

• Target Clients: Homeowners, renters, and residential cleaning services.
• Key Needs: Leak-proof design (prevents floor countertop damage), easy-to-use spray modes (mist for plants, stream for tough stains), and translucent bottles (monitor liquid levels).
• Product Fit: 500ml/1L Fix Spray Bottle + standard trigger sprayer – lightweight (80–120g empty), non-slip base (safe for bathroom/kitchen use), and FDA-compliant (safe for food-contact surfaces).
• Use Cases: Kitchen cleaner dispensing, plant watering, bathroom tile cleaning, and window misting.

3.2 Commercial Cleaning & Janitorial

• Target Clients: Office buildings, hotels, restaurants, and commercial cleaning companies.
• Key Needs: Durable materials (withstand daily use), large capacity (2L – reduces refills), and stackable design (saves storage space).
• Product Fit: 2L Fix Spray Bottle + standard trigger sprayer – chemical-resistant HDPE (handles industrial cleaners), wide-mouth neck (easy refilling), and 10,000+ trigger actuations (low replacement costs).
• Use Cases: Office desk sanitizing, hotel room surface cleaning, restaurant kitchen degreasing.

3.3 Gardening & Horticulture

• Target Clients: Home gardeners, nursery owners, and landscaping businesses.
• Key Needs: Adjustable spray modes (mist for seedlings, wide spray for lawns), UV-resistant bottles (prevents liquid degradation in sunlight), and compatible with fertilizers/pesticides.
• Product Fit: 1L Fix Spray Bottle + standard trigger sprayer – opaque option (light-sensitive for pesticides), anti-clog nozzle (handles fertilizer residues), and 0.5–2.0ml flow rate (precise dosing).
• Use Cases: Seedling misting, potted plant watering, lawn fertilizer application, and pest control.

3.4 Industrial Maintenance & Automotive

• Target Clients: Manufacturing plants, automotive repair shops, and fleet maintenance teams.
• Key Needs: Heavy-duty construction (resist impacts), continuous spraying (for large equipment), and compatibility with thick liquids (lubricants, degreasers).
• Product Fit: 2L Fix Spray Bottle + Spray Can Gun Trigger – reinforced ABS gun frame (impact-resistant), lockable trigger (continuous spray), and stainless steel components (rust-proof in garages/factories).
• Use Cases: Machinery lubricant dispensing, automotive engine degreasing, factory floor cleaning, and tool sanitizing.

4. Frequently Asked Questions (FAQ)

Q1: Is the Fix Spray Bottle compatible with other trigger sprayers (not the included one)?

Q2: Can the Spray Can Gun Trigger be used with existing spray cans (e.g., commercial degreasers) or only Fix Spray Bottles?

Q3: Is the Fix Spray Bottle safe for storing food-grade liquids (e.g., homemade vinegar cleaners)?

Q4: What should I do if the trigger sprayer clogs (e.g., from thick fertilizer)?

1. Remove the trigger sprayer from the bottle and rinse the nozzle under warm water (30–40°C) for 30 seconds.
2. If the clog persists, soak the nozzle in a 50/50 mix of warm water and white vinegar for 1 hour – the vinegar dissolves dried residue.
3. Rinse again and reattach the sprayer – test spray to ensure flow is restored. Our acetal nozzle is anti-clog, but regular cleaning extends its life.

Q5: What is the minimum order quantity (MOQ) for bulk/commercial orders, and what is the lead time?

• Commercial/Bulk Orders: MOQ = 50 units (500ml/1L bottles) or 24 units (2L bottles + gun triggers).
• Lead Time: Standard bulk orders (50–500 units) ship in 7–10 days; large industrial orders (500+ units) ship in 12–15 days. Rush orders (3–5 days) are available for an additional 15% fee.

Q6: Does the product come with a warranty, and how do I claim it?

1. Email support@fixspraybottles.com with your order number, photos of the defective product, and a description of the issue.
2. Our team will review your claim within 24 hours – if approved, we’ll ship a replacement (free of charge) within 3–5 days. No need to return the defective product (saves you time).

Xinda pelosi co.,limited