Customize Lower Compression Ratio For CPM7726-9 Pellet Die With High Productivity

Introduction:

Shanbao Machinery, founded in 1989, is a large-scale professional feed machinery fittings manufacturer, that integrates production, sales, and service. The headquarter is located at the new zone of Meishan Industrial Park, Sichuan, China. Covering an area of 40000sq.m with 3 plants for forging and casting, drilling and fine turning. We’re the only dies manufacturer who has its own forging and casting factory in China, it means we can control the quality from the beginning.

We’re a professional feed spare manufacturer and have 15 professional technicians, all of whom have more than 30 years of experience in machinery production.

The die is the most crucial part of the pellet mill since it directly affect the feed’s PDI, size, durability, hardness, colors and some others. The die’s price should be the most expensive of the consumable parts of the pellet mill. So using the right and best die is the most important thing during feed production.

Shanbao Machinery: Tailored Solutions for Your Feed Production Needs

We offer a wide range of customization options for our pellet mill dies to ensure optimal performance for your specific feed production process.

Customization Options:

Hole Diameter: We can customize the hole diameter to achieve the desired pellet size and meet the specific requirements of your feed material.

Hole Pattern: We can design custom hole patterns based on your feed ingredients, particle size, and desired pellet characteristics.

Compression Ratio: We can adjust the compression ratio based on your feed material, pellet density requirements, and desired pellet durability.

Material Selection: While X46Cr13 stainless steel is our standard material, we can also offer other materials, such as carbide, for specific applications requiring exceptional wear resistance.

Benefits:

Optimized Pellet Production: Customized dies are designed to meet the specific needs of your feed production, leading to improved pellet quality, increased output, and reduced downtime.

Reduced Operating Costs: Dies tailored to your feed material and process can minimize wear and tear, leading to longer die lifespan and reduced maintenance costs.

Enhanced Pellet Quality: Customized dies can help you achieve the desired pellet characteristics, such as density, durability, and appearance.

Focus on Quality Control and Manufacturing Process

Uncompromising Quality from Start to Finish

We control the entire manufacturing process, from forging our own work blanks to final heat treatment, ensuring that every aspect of our dies meets our rigorous quality standards.

Key Advantages:

In-House Forging: We have our own forging plant, allowing us to control the entire process and ensure the highest quality work blanks.

Premium Stainless Steel: We use premium X46Cr13 stainless steel, renowned for its high carbon and chromium content, ensuring exceptional hardness and toughness.

Precise Forging and Lathing: Our dies undergo extremely precise forging and lathing, resulting in exceptional dimensional accuracy and a flawless, bright surface.

Advanced Heat Treatment: Our unique heat treatment process involves controlled rotation and air convection, minimizing deformation and ensuring a uniform, hardened structure. A high vacuum eliminates oxidation, preserving the hole's internal finish and maximizing die lifespan.

Unmatched Durability: Our rigorous quality control and manufacturing process ensure that our dies are built to last, minimizing downtime and maximizing your investment.

Consistent Performance: Precise manufacturing techniques guarantee consistent performance and reliable operation.

Reduced Maintenance: High-quality dies require less maintenance, saving you time and money.

Founded in 1989 and with two subsidiaries, Sichuan Meishan Shanbao machine mould co., ltd is one large and professional feed machinery spare parts manufacturer with integration of production, sales and service.The headquarter is located at the new zone of Meishan industrial park Sichuan province ,China.

With the support of strong technical force, excellent equipment, complete testing instruments, and many years of practical experience and scientific research, so we can manufacture a series of parts and accessories for feed machinery use, including ring dies, flat dies,roller assembly, screw-head, screen-mesh,hammer, striking hammer-head, gear ring and so on, which are of application in feed industry, etc.

The key process of production is automated by using international advanced multi-station CNC gun drilling technology and vacuum heat treatment technology in 2001 and the company also expanded another new production line in 2012, which makes all process of production automated from drilling, pressure-reducing, chamfering. The company has 21 sets of four-axis CNC gun-drilling machine tools that equipped with large vertical vacuum furnace for quenching. Our fine products with good features, like good wearing resistance,highdegree of finishing,high cost performance.

The productivity of pellet feed by our ring die is up to 40 million tons per year.

In Dec. 2002, the company was awarded the certificate of ISO 9001:2008 that issued by China quality certification center. In Apr. 2003, the company acquired the licence of import and export qualification .

Our customer contains: Charoen Pokphand Group(CP), CJ Group(Korea), Purina Feed(USA),Tongwei Group,DaChan Food, Uni-President China, New-hope Liuhe Group and Sichuan Tequ Group, Te Qi Li Shi Group, Hunan TRS Group,Hunan Jiuding Group, Da Bei Nong Group, Huan Shan Group,Guangdong evergreen Group, CHIA TAI CONTI GROUP,, Guangdong Chia Tai Conti Group,Guangxi Rui Kang Group , Guangxi Liyuan Group, Fujian Huagang group and etc.

The company established the quality policies of customer satisfaction, integrity operation, first-class quality, technological innovation. and the essence of enterprise culture of "being realistic and dedicated", the concept "working with customers to make granules" was integrated into the production and service.

We also established service network covering the whole country, aim to provide better products and services for the majority of users.

Services outlets: Northeast office, Shandong office, Henan office, East China office, Hunan office, Guangdong office.