3 Channel Pulse Plastic Heat Staking Machine Controller HN-1000-3 Thermal Riveting

3-Channel Pulse Plastic Thermal Riveting Controller HN-1000-3:

3-Channel Pulse Plastic Thermal Riveting Controller HN-1000-3 is specifically designed for thermal riveting applications and utilizes pulse heating technology with a PID closed-loop control algorithm. It enables rapid heating and cooling cycles. By employing pulse heating technology, precise and controllable energy pulses are delivered to the riveting area, allowing for heating and pressurization of the rivet point to melt and deform the plastic components. Subsequently, the rivet head cools and solidifies to achieve the desired shape, resulting in a strong and reliable joint. Moreover, the localized instantaneous heating method effectively controls the impact on surrounding components, making the entire riveting process efficient, accurate, and reliable. Therefore, it finds applications in industries such as electronics, automotive, medical equipment, and consumer goods manufacturing.

HN-1000-3 can control three relatively independent thermal riveting heads, which can be operated simultaneously or individually, improving riveting efficiency. The controller is equipped with 485 and Ethernet communication interfaces, facilitating parameter configuration and retrieval. It also has the capability to store five sets of programs, with each set supporting three different parameter groups. Each parameter group can accommodate four temperature settings. The controller allows independent adjustment of heating temperature, heating time, riveting heating and cooling cycle time, and other parameters for each riveting head to meet various welding requirements in different scenarios. Additionally, the parameter settings feature password authorization to prevent unauthorized configuration or modification of parameters.

The following list presents different types of plastic materials used for pulse plastic hot riveting, along with their corresponding levels of difficulty in the riveting process:

This is a picture showcasing the results of the product's riveting in actual production:

Company Profile :

Established in 2009, SUZHOU MEIHAO HEAT STAKING TECHNOLOGY CO.,LTD. is a professional company engaged in the research, development, production, sales, and service of plastic heat staking equipment. With over 14 years of industry experience, we are committed to providing high-quality heat staking equipment to our customers. Our products have gained significant market share domestically and are exported to multiple countries worldwide.

Our primary product lines include pulse plastic heat staking equipment, plastic hot air cold staking equipment, and pulse heat press welding equipment. These equipment are widely utilized in industries such as automotive, electronics, and household appliances. With a professional R&D team, we prioritize technological innovation and product optimization within the industry. We continuously innovate and improve our equipment to meet the evolving needs of our customers.

If you require a custom-made product, please contact us first to obtain detailed information.

FAQ:

Q1: What are your competitive advantages?
A1: With over 14 years of experience, we are industry leaders in various aspects. Additionally, we are direct manufacturers for all our products, ensuring that you can purchase the products you need at the most competitive prices.

Q2: How do you ensure product quality?
A2: For exclusive and customized designs, we first produce samples for testing, ensuring that they meet customer satisfaction before proceeding to mass production. All products undergo strict testing procedures and are only packaged and shipped after passing quality assessments.

Q3: What post-sales services do you offer?
A3: Upon receiving the products, our dedicated team of professionals provides remote assistance to guide you through the installation and utilization of our products.

SUZHOU MEIHAO HEAT STAKING TECHNOLOGY CO.,LTD.

Established in 2009, SUZHOU MEIHAO HEAT STAKING TECHNOLOGY CO.,LTD. is a professional company engaged in the research, development, production, sales, and service of plastic heat staking equipment. With over 14 years of industry experience, we are committed to providing high-quality plastic heat staking equipment to our customers. Our products have gained significant market share domestically and are exported to multiple countries worldwide.

Our primary plastic heat staking equipment comprises Pulse Plastic Heat Staking Equipment and Plastic Hot Air Cold Staking Equipment. The Pulse Plastic Heat Staking Equipment incorporates pulse heat staking technology, characterized by its fast heat staking speed and the smooth, glossy surface of the staking points. On the other hand, the Plastic Hot Air Cold Staking Equipment utilizes the hot air cold staking process for heat staking plastic. This process involves softening the plastic stake as a whole using hot air until it reaches a state where it can be reshaped, followed by cold staking. As a result, the staking points exhibit higher overall integrity and enhanced tensile strength.

Both the Pulse Plastic Heat Staking Equipment and Plastic Hot Air Cold Staking Equipment find wide applications in plastic heat staking for automotive components. By utilizing our equipment, manufacturers can achieve more efficient and reliable production of automotive parts while significantly improving their quality and safety. Common applications of plastic heat staking in automotive parts include power batteries, lighting system, motor, dashboards, steering wheels, airbags, seat belts, seats, and other components.

Plastic heat staking of automotive lighting system

Plastic heat staking of automotive motor

Plastic heat staking of automotive steering wheels

Plastic heat staking of automotive seats

Furthermore, our main product line also includes Pulse Hot Press Welding Equipment, which employs the pulse hot press welding process for component welding. The pulse hot press welding process ensures stable and efficient welding operations while preserving the performance of nearby components during the welding process. Pulse Hot Press Welding Equipment finds extensive application in the production of PCBs in the automotive, mobile phone, camera, and other electronic consumer goods industries. Typical applications include welding of FPCs and PCBs, FFCs and PCBs, wire harnesses and PCBs, as well as metal parts and PCBs. Additionally, pulse hot press welding equipment can also be utilized for FPC-to-FPC welding.

Welding of FPC and PCB

Welding of FFC and PCB

Welding of wire harnesse and PCB

Welding of metal parts and PCB

Welding of FPC and FPC

Our Primary Products