High Accuracy Cold Cut Flying Saw Machine with Siemens Digital Motion Control System

Performance of Cold Cutting Saw Machine

In the process of metal sawing, the heat generated by the saw blade when sawing the work piece is transferred to the sawdust through the saw teeth, the saw blade and the work piece are kept cool. Cold cutting saw machine is different from traditional friction saw machine. The friction between work piece and friction saw blade results in high temperature of friction saw and work piece. Cold cutting saw machine has high section accuracy, no burrs inside and outside, smooth cutting surface, no need for follow-up treatment such as flat-headed chamfering, reduce the processing intensity of the next process, save time and raw materials, work piece will not change performance because of high temperature caused by friction, improve cutting efficiency, no spark, no noise, environmental protection and energy saving.

Our high-precision cold cut flying saw machine adopts Siemens' most advanced digital motion control system, which has short response time of multi-axis control, flexible acceleration and deceleration, and perfects the high-precision synchronous tracing sawing of steel pipes. Through the 4G network, it realizes 24-hour remote online diagnosis, fault inquiry, fault repair, program update and download functions, and realizes unattended after-sales service for users. Efficiently and quickly solve the worries behind.

The equipment base is equipped with inlet guide rollers (upper and lower, left and right rollers), the front end of the fixture is equipped with auxiliary guide rollers, and the final discharge position is provided with supporting rollers, all supporting rollers help the parallel movement of the pipe in the sawing process. Both ends of the saw body are equipped with car safety bumpers. Sawing method: Saw blade and feed can be adjusted, that is to say, feed servo motor speed can be changed, saw blade speed can be changed, thus greatly improving the utilization rate of saw blade.

Features

Operational

Following the traditional combination of internal and external operations, the operation interface is simple and clear, and after simple training, the on-site staff can operate the system.

Large amount of data storage and long time

All commissioning parameters can be saved in recipes and can be saved in multiple groups. Effectively prevent field workers from inadvertently modifying parameters or erroneously deleting parameters, resulting in loss of parameters.

Debug screen upgrade

The newly added debugging screen not only facilitates the debugging of the commissioning personnel, but also facilitates the parameter setting and debugging of the field staff when replacing or maintaining the equipment.

Tube selection screen

With intelligent calculation, only the on-site staff needs to select the type of pipe to be produced according to the actual situation, which greatly saves on-site management time.

System trend graph is more realistic

The communication rate is improved, and the trend graph of the system is more realistic, delicate, and truly reflects the operation of the system, providing a powerful basis for the efficient operation of the system.

Three modes are available

When booting into manual mode and entering simulation or automatic mode, if the conditions are not met, an error message will pop up to facilitate the on-site staff to quickly discharge the fault and save debugging time.

Area alarm

It can calculate the cutting ability of a single saw blade. When the area alarm setting value is exceeded, it will flash, prompting the user to replace the saw blade to ensure the uniformity and consistency of the work piece to be cut.

Advantage

Safety

Low noise, good production environment, low spindle rotation and high safety factor

Excellent performance and high production efficiency

The cutting has good flatness, no burr, no need for flat head or CNC cutting, high cutting efficiency and low loss.

Intelligent operation

Friendly operate interface, clearer and simpler control, richer information, and simple settings for excellent cutting results.

Low maintenance costs

Flat cut, no burr, no secondary processing, stable equipment performance, optimized operating curve to ensure minimum mechanical wear, reduce downtime, and lower average cost.

Ordinary hot cut flying saw

The noise is high, the production environment is bad, the spindle speed is high, the safety factor is low, and safety accidents are easy to occur.

The cutting burr is large, requires flat head, pneumatic or hydraulic drive cutting, low cutting efficiency and large loss.

There is less information on the operation interface, it is difficult to judge the state of the device, and the cutting effect cannot be changed.

The cut burr is large, secondary processing is necessary., the mechanical equipment has large impact, easy to form wear, increase downtime, and the subsequent average cost is high.

Since 2010，Effemax industry with subsidiary C.L .industry, M.M.manufacturing, and Y.F. trading is engaged in manufacturing and sales of cutting tools and machine, and metallurgical equipment for iron steel industry, foundry, tube and pipe mill, rolling mill and quarry.

Our business scope covers cutting saw blades, saw blades manufacturing and inspection equipment, cold cut flying saw,metallurgical equipments and so on.

After several years of hardworking, our business had developed to the market all over the world and had long-term cooperation with customers from Southeast Asia, Middle East, Europe, America etc.