WDL-JS-1000 D1000*H1250 Vacuum Pressure Impregnation Equipment for Casting Leakage Repair

WDL-JS-1000 D1000*H1250 Vacuum Pressure Impregnation Equipment for Casting Leakage Repair

1. General Introduction

The WDL-JS-1000 Vacuum Impregnation Equipment is designed to efficiently seal porous castings, ensuring they are free from leakage and capable of withstanding gas or liquid containment. This advanced system is widely used in industries such as automotive, aerospace, military, and marine, where leakage prevention is a critical requirement. The equipment utilizes vacuum impregnation technology, which forces sealant into the tiny pores and defects of castings, effectively preventing leaks.

This equipment is ideal for sealing a wide range of materials, including aluminum, magnesium, copper alloys, and powder metal products. It is also commonly used to enhance the insulation properties of electrical components and for pretreatment before galvanizing or plating.

2. Key Features and Benefits

• Reliable Sealing: The WDL-JS-1000 offers a comprehensive sealing process, combining vacuum impregnation, centrifugal drying, washing, and hot water curing for effective leakage repair.

• Efficient Automation: Thanks to its PLC-based control system, this equipment allows fully automated operation, reducing manual labor and minimizing errors during the impregnation process.

• Flexible and Customizable: The WDL-JS-1000 is designed to meet the varying needs of different industries, with the flexibility to accommodate specific production requirements.

• Enhanced Sealing Quality: The vacuum impregnation method used ensures superior sealing, especially for porous castings, making it the ideal choice for industries requiring airtight components.

3. Impregnation Process

The impregnation process of the WDL-JS-1000 involves several stages to ensure maximum efficiency:

1. Impregnation Tank: The workpieces are placed in the impregnation tank. After applying vacuum pressure of -0.099 MPa, sealant is introduced and allowed to penetrate the pores. A pressurization step at 0.4 MPa further ensures thorough impregnation.

2. Centrifugal Drying: After impregnation, the workpieces are transferred to the centrifugal dryer, where excess sealant is removed through controlled spinning (clockwise and anticlockwise).

3. Washing: The workpieces are then moved to Wash Tank I and Wash Tank II, where they undergo thorough cleaning with pneumatic mixing to remove any residual sealant.

4. Hot Water Curing: The final step involves placing the workpieces into a hot water curing tank, where the sealant is solidified under high temperature (90°C) for 15 minutes, ensuring the castings are fully sealed and leak-proof.

4. Configuration and Components

The WDL-JS-1000 comes equipped with high-quality components designed for durability and efficient operation:

5. Technical Specifications

The WDL-JS-1000 is designed to deliver high performance and reliability. The key technical parameters are as follows:

6. Customization and Flexibility

The WDL-JS-1000 is a non-standard equipment that can be tailored to meet the specific needs of your production environment. Whether you’re working with large-scale industrial applications or smaller production batches, this equipment provides the versatility needed for varied manufacturing demands.

7. Conclusion

The WDL-JS-1000 Vacuum Impregnation Equipment is an advanced and reliable solution for sealing porous castings. It ensures consistent, high-quality leakage repair and sealing for a range of materials such as aluminum, magnesium, and copper alloys. With its PLC-controlled automation, vacuum impregnation technology, and customizable configuration, the WDL-JS-1000 offers unparalleled performance, making it a top choice for industries requiring leak-proof castings and components.