High Productivity Flower Basket Single Punch Tablet Press Machine For Industrial Salt Tablets

High Productivity Single Punch Tablet Press Machine For Industrial Salt Tablets

Product Overview of Tablet Press Machine

The working principle of this tablet press is based on the principles of mechanics. Firstly, the drug is made into a powder form, and then the powder is placed in a mold. Next, the upper and lower pressure plates are compressed to shape the drug powder, forming a hard solid tablet.
The difference between flower basket tablet press and other types of tablet press is that it uses a porous flower basket tablet press mold, which can improve the uniformity of tablets and discharge gas.
The flower basket tablet press also has many other advantages. For example, it can achieve high-speed film production and can adapt to various drug formulations, including drugs containing a high proportion of active ingredients. In addition, the porous flower basket press mold can effectively control the oxygen content in the tablets and prevent mold growth.
In addition to being used in the pharmaceutical industry, flower basket tablet presses can also be used to manufacture other types of products, such as particles or blocks. It is also widely used in industries such as food processing, cosmetics manufacturing, and agriculture.
Of course, the flower basket tablet press also has some drawbacks. Due to the need for precise control during operation, training and skill improvement are required during use. In addition, cleaning work also needs to be very careful and meticulous to ensure that the risk of cross contamination is reduced.
The flower basket tablet press is an efficient, reliable, and precise equipment widely used in pharmaceutical production and other industries. Its advantages lie in its porous flower basket press mold, high-speed slicing, and adaptability to various drug formulations. When using, attention should be paid to operational accuracy and cleaning issues, but as long as used properly, the flower basket tablet press can greatly improve the efficiency and quality of drug production.

Product Parameters of Tablet Press Machine​

Feature of Tablet Press Machine

1.The machine is made of totally enclosed type and stainless still. The table board is made of stainless still too. It can keep shining and cleaning. It can prove the powder splashing.
2.The cover is transparent. We can see the all work process and open it.
3.The mold is installed convenient. The machine is cleaned easily.
4.All actions can control by the Micro-computer. The work time can adjust. The machines can two-way press. The all hydraulic parts are import. The import parts use mechanical and hydraulic two-way control. It handles convenient, performance steady, safe and exact.
5.Touch Screen operating system can be required by you.
6.Very Easy to operate the machine, very easy to adjust the machine, simple machine with large pressure.

Application of Tablet Press Machine

SED-10HY-D tablet press is suitable for pressing disinfectants, bakelite powder, water purification salt blocks, sanitary products, industrial salt tablets, chemical powders, ceramics, chicken powder, cosmetics and other materials. This equipment is also suitable for tableting and molding of various powders. This tablet press has high precision, stable tableting, reliable performance and high yield. It is the best choice for customers to press corrosive materials such as disinfectants, water purification salt blocks, industrial salt tablets, bath salts, etc

Classification, structure, and working principleof tablet press

Four definitions of tablet press:
1. Machinery, a machine that compresses dry granular or powdered materials into tablets through molds.
2. Single punch tablet press, a tablet press that uses a pair of molds for vertical reciprocating motion.
3. A rotary tablet press is a tablet press that consists of multiple sets of molds evenly distributed on a rotating turntable that move vertically back and forth along a certain trajectory.
4. High speed rotary tablet press, a rotary tablet press with a linear speed of no less than 60m/min for the axis of the mold to rotate with the turntable.

SINGLE PUNCH TABLET PRESS	ROTARY TABLET PRESS	HIGH SPEED TABLET PRESS
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Classification of tablet press:
The models can be divided into single punch tablet press, flower basket tablet press, rotary tablet press, sub high-speed rotary tablet press, fully automatic high-speed tablet press, and rotary core tablet press.

Principle of tablet pressing mechanism:
1. Dose control
Various tablets have different dosage requirements, and large dosage adjustments are achieved by selecting dies with different punch diameters. After selecting the size of the punching die, a small dose adjustment is achieved by adjusting the depth of the downward punch into the middle mold hole, thereby changing the actual length of the middle mold hole after sealing, and achieving the purpose of adjusting the filling volume of drugs in the mold hole. Therefore, there should be a mechanism on the tablet press to adjust the original position of the punch in the mold hole to meet the requirements of dose adjustment.
2. Control of tablet thickness and compaction degree
The dosage of the drug is determined based on the prescription and pharmacopoeia and cannot be changed. In order to meet the requirements for storage, transportation, preservation, and disintegration time limits, there are also requirements for a certain amount of pressure during tablet pressing, which will also affect the actual thickness and appearance of the tablet. Pressure regulation during tablet pressing is essential. This is achieved by adjusting the downward amount of the punch in the mold hole. Some tablet presses not only have upward and downward movements during the tablet pressing process, but also upward and downward movements, which are completed by the relative movement of upward and downward movements. But pressure regulation is mostly achieved through the mechanism of adjusting the up and down flow to achieve pressure regulation and control.

The working process of the tablet press:
The working process of the tablet press can be divided into the following steps:
1. The punch part for downward punching (with its working position facing upwards) extends from the lower end of the middle mold hole into the middle mold hole, sealing the bottom of the middle mold hole;
2. Use a feeder to fill the middle mold hole with medication;
3. The punch part of the upward punch (with its working position facing downwards) falls into the middle mold hole from the upper end and travels down a certain distance to press the medicine powder into pieces;
4. Punch up and lift out the hole. Punch down and rise to push the tablet out of the middle mold hole, completing a tablet pressing process;
5. Lower to the original position and prepare for the next filling.

The structure of the tablet press:
A machine that places particles or powdered materials into mold holes and presses them into tablets using a punch is called a tablet press. The earliest tablet press was composed of a pair of dies, with the punch moving up and down to press granular materials into sheets. This machine was called a single stamping tablet press, and later developed into an electric flower basket tablet press. The working principle of these two types of tablet presses is still based on manual die pressing, which is a unidirectional tablet pressing method. That is, during tablet pressing, the downward punching is fixed and only the upward punching movement is used for pressurization. This compression method, due to inconsistent force distribution between the upper and lower parts, results in uneven density inside the tablet and is prone to cracking and other issues.
In response to the shortcomings of unidirectional tablet presses, a rotary multi punch bidirectional tablet press has emerged. This tablet press uniformly pressurizes both up and down, allowing sufficient time for the air in the drug particles to escape from the mold hole, improving the uniformity of tablet density and reducing fragmentation. In addition, the rotary tablet press also has advantages such as low machine vibration, low noise, low energy consumption, high efficiency, and accurate tablet weight.
A rotary tablet press is a machine that uses multiple sets of evenly distributed dies on a turntable to perform circular lifting and lowering movements along a certain trajectory, and compresses granular materials into tablets through pressure wheels. A high-speed rotary tablet press with a linear speed of ≥ 60m/min when the punch rotates with the turntable is called a high-speed rotary tablet press. This type of high-speed rotary tablet press has a forced feeding mechanism and is controlled by PLC. The machine has functions such as automatic pressure adjustment, weight control, waste removal, data printing, and fault display shutdown. In addition to controlling the weight difference within a certain range, it can automatically identify and eliminate quality problems such as missing corners and loose cracks.
The shape of the tablets pressed by the tablet press was initially mostly flat circular, but later developed into shallow and deep circular arcs on the upper and lower sides, which were used for coating purposes. With the development of irregular tablet presses, tablets such as elliptical, triangular, elongated, square, diamond, and circular shapes have emerged. In addition, with the continuous development of formulations, special tablets such as double-layer, three-layer, and cored tablets are made due to the requirements of compound formulations and timed release formulations, all of which need to be completed on special tablet presses.
With the development of market demand, the application scope of tablet press is becoming wider and wider. It is no longer simply limited to pressing Chinese and western medicine tablets, but can also widely press health food, veterinary medicine tablets, chemical tablets: such as camphor pill sanitary ball, washing block, smurf block, art powder, pesticide tablets, food tablets: chicken essence block, Banlangen block, Shenqu tea block, compressed biscuits, etc.

Hangzhou SED Pharmaceutical Machinery Co.,Ltd. (Short for “SED Pharma”) was founded in 2012. It is a comprehensive pharmaceutical equipment supplier to provide pharmaceutical machinery, blood collection tube machinery, water treatment equipment, clean room facilities, pharma engineering for the pharma and biotech industry in the world. Since its foundation, We have supplied more than 600 equipment and systems for 180 pharmaceutical companies across over 20 countries and regions in the world which have been widely applied in the fields of liquid and lyo injectables, chemical API, bioengineering and pharma packaging, etc.

We focus on studying drug manufacture science and process equipment manufacture science, practices drug process knowledge integration with pharma equipment knowledge. We have been approved with all the international regulatory certifications like ISO9001, CE, BV, etc. To commit to our mission “Providing solutions to Pharmaceutical Industry”, We cooperates closely with well-known scientific research institutions and pharmaceuticals industry designing institutes to provide the most reasonable project design, the best quality equipment and the customized service to different pharmaceutical / medical factories from different markets.