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R4M 1S Continuous Casting Machine For Steel , Rigid Dummy Bar for Medium and private investment steel plant

Categories Continuous Casting Machine
Place of Origin: Jiangsu Wuxi China (mainland)
Brand Name: Haijun
Model Number: R4M 1strand
MOQ: 1 Set
Packaging Details: Container
Delivery Time: 1 month
Payment Terms: T/T , L/C
Supply Ability: 30 strands CCM per year
Certification: ISO 9001
Price: Negotiable
Condition: New
Power(W): 22kw-1000kw
Product name: R4M CCM billet 100*100~160*200
Dimension: (L*W*H): 1500*1000*1800
Warranty: 1 year
Voltage: 380v
Weight: 3-10tons
After-sales Servise: Engineers available to service machine
Delivery date: 2 months
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R4M 1S Continuous Casting Machine For Steel , Rigid Dummy Bar for Medium and private investment steel plant


R4M 1S Continuous Casting Machine For Steel , Rigid Dummy Bar


CCM continuous casting machine

steel quality:silicon&alloy steel

radius:4-8m

Strand number :1-8 strands


We can produce high quality continuous casting machines from 1 to 12 strands with the lowest equipment manufacturing cost.We can design, manufacture the up-to-date billet continuous casting machine in accordance with the user's steelmaking capacity, billet size, steel grades and the user's field conditions.


Description:


1. Basic standby technical parameters:

Steel billet casting machine radius

4m

Strand quantity

1 strand

Ladle support type

Dumping ladle,Ladle mounts,Ladle car

Tundish carriage

Semi-portal, cross sliding function

Casting method

Metering nozzle, open casting

Secondary cooling

Water cooling , 1 adjusting circuit

Withdrawal straightening machine

Totally 5 roller, progressive straightening

Roll table

Chain group centralized drive

Dummy bar

Rigid, with self-adapting dummy bar head

Billet cutting

Manual cutting

Billet conveying

Group centralized live roller table

Cooling bank type

Simple cooling bed


2. Technical process description and capacity of steel billet CCM

Induction furnace:

Nominal capacity

5T

Tap-to-tap cycle

45min

Furnace quantity

3set


Production capacity

Working days

330 days/year

Average number of daily furnace

24/day

Production capacity

80000t/year


3. Casting speed, productivity and strand quantity

R4m radius casting machine can cast steel groups of different specifications, the maximum casting speed is as follows:

Casting sectional area(mm)

80×80


100×100


120×120


Casting speed(m/min)

3.0

2.8

2.6


NO.

Billet

size

Casting speed

hourly output

(tons)

Daily output

24hour

(tons)

Annual output(330days)

(tons)

1

80×80

3.0m/min

7.42

178

58,766

2

100×100

2.8m/min

10.81

259.

85615

3

120×120

2.6m/min

15.69

377

124,266

The calculation results is the ideal state of the production, please according to own actual situation of adjustment.

Steel grade

Casting grade(m/min)

Effective deformation rate(ε)

Allowable deformation rate(εmax)

Straight carbon steel

1.8~2.5

Please refer to the computational table

0.25

Low alloy steel

1.3~2.0

Please refer to the computational table

0.15~0.2


4. CCM equipment parts list

No.

Machine name

Weight

Unit

Quantity

1

Ladle mounts

6T

set

1

2

Tundish car

2T

set

1

3

Tundish

1T

pec

1

4

Mould 80×80

0.53T

set

1

5

Mould cover

0.1T

set

1

6

Vibration device

1.5T

set

1

7

Secondary cooling spray tube

0.5T

set

1

8

Secondary cooling guide part roll

0.5T

set

1

9

Secondary cooling overboard steam drain system

1.1T

set

1

10

Straightening and withdrawal machine

6T

set

1

11

Dummy bar

0.8T

set

1

12

Dummy bar putting device

0.8T

set

1

13

Roller before cutting

2T

set

1

14

Simple cooling bed

1.2T

set

1

15

Billet head and cut off slag collection system

0.5T

set

1

16

Roll road

2T

set

1

17

Billet out-going roller

2×2=4T

set

2

18

Steel lateral shifting machine

0.6T

set

1

19

Flame cutting machine

0.8T

set

1

20

Hydraulic station system

2T

set

1

21

Water cooling station

1T

set

1

22

Three electric system

0.5T

set

1

22.1

Electric control system


set

1

22.2

Scene meter


set

1

22.3

Computer system


set

1

23

Steel platform

36T

set

1


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