Sign In | Join Free | My insurersguide.com
insurersguide.com
Products
Search by Category
Home > Engine Parts >

Fully Automatic Motor Winding Machine 8kw Teeth Winding For Coated Stator Stack

Categories Stator Winding Machine
Brand Name: WIND AUTOMATION
Model Number: WIND-NR148-1
Certification: CE
Place of Origin: China
MOQ: 1 PC
Price: Negotiable
Payment Terms: T/T
Delivery Time: 30 working days
Condition: New
Axis: 4 axis
Working station: One station/ Double station
Winding Speed: Max. 400RPM according Wire Gauge,Stator Size
Automatic Type: Fully Automatic
Machine Color Motor Winding: White or Per Customer Requirement
Motor Winding: Teeth winding for coated stator stack or plastic caps
After sales: Engineers available to service machinery overseas
  • Haven't found right suppliers
  • Our buyer assistants can help you find the most suitable, 100% reliable suppliers from China.
  • And this service is free of charge.
  • we have buyer assistants who speak English, French, Spanish......and we are ready to help you anytime!
  • Submit Buying Request
    • Product Details
    • Company Profile

    Fully Automatic Motor Winding Machine 8kw Teeth Winding For Coated Stator Stack

    Stator Winding Machine To Make Coils On Teeth Electrostatic Coating Of The Slots WIND-NR148-1


    Stator Teeth Winding Machine Application:


    Make coils on teeth for inslot stator such as 36 slots stator,


    Stator Winding Machine Parameter:


    ModelWIND-NR148-1
    Winding StackInslot stator
    StationSingle station
    Wire diameter0.1-1.2mm( according to stator slot filling rate and slot width)
    Stator SizeOuter diameter: Max 230mm (9.055'')
    Inside diameter:Min.10mm (0.394'')
    Stack weight:Max 10KG (lbs)
    Stack length:Max 100mm (3.94‘’)
    Program setting

    The maximum step is 200 steps. The system program stores 10 sets, which is larger than the storage can be uploaded by the computer and downloaded with unlimited storage.


    Winding speedMax.400rpm(according to wire size,stack length and stator size)
    Axis4 axis
    Total Power8KW
    InputAC380V ±10%3 phase 50/60Hz
    Air source0.4~0.7Mpa
    Machine sizeAbout 1000(W)×800(D)×1800(H)mm

    Question and Answer:


    1. What is the winding cycle time of below brushless motors?

    The stator has 230 mm outer diameter.
    The inner diameter is 167.2 mm.
    The length of the stator is from 10 mm to 100 mm, but now we have orders for 10 mm length stack.
    There are 40 turns per each teeth with 4 wires 0.4 mm diameter in parallel.

    Cycle time: For winding each stator mentioned above it cost 10 minutes per piece


    2. Do we need to use electrostatic coating of the slots in order to use your machine?


    The machine is desiged per your biggest stator length, for such a big stator, it must be very heavy
    at least 5KGS,So during winding, we need to add a reducer to let the winding smooth and not influenced,
    There are 40 turns per each teeth with 4 wires 0.4 mm diameter in parallel.
    Your wires and turns is too much for the slots area,
    The up layer wire will press the down layer wire,
    Up layer wire will fell down,
    Wind Automation Suggestion:
    1. We suggest insulation cap and we can design the cap
    If the winding demonstration shows that insulation cap is necessary
    It is the same winding way as yours but it have much little turns (less than 30turns)
    2. If you don't want to invest the tools to make the plastic caps and
    The material should resist to 155 Celsius degrees
    Can you use 0.7mm to 0.8mm single wire instead of
    using 2 wires with 0.56 mm diameter or 4 wires with 0.4 mm diameter

    Below samples and drawing are needed for machine manufacturing and commissioning:


    1. CAD drawing of stator lamination for checking slot filling rate


    2. Winding diagram


    3. Copper wire 1 roll enough for winding 2pcs stators


    4. Does the stator have positioning slotting place


    Main Parts

    No.NameBrandRemark
    1PLCYASKAWA
    2Servo MotorYASKAWA
    3Touch screenWeinview
    4SensorOMRON
    5Electric unitsSchneider
    6Pneumatic unitsXinchen
    7Ball bearingNSK
    8Screw guideHIWIN
    9Timing beltGates
    10Power supplyMean Well
    11TensionerETA-1000/L-R
    12ReducerNidec-SHIMPOHeave stator need motor reducer

    Please click below picture to view video of 36slots stator winding machine


    This needle winding machine with four axis servo device can winding, indexing, put the wire, demolding automatically, The standard type is flexiable to change tooling for BLDC stator with OD below 120mm (4.72''), ID 10mm (0.39'')to 100mm(3.94''), height 100mm(3.94''), Max stator stack weight:3KGS ( 6.6 lbs)


    Quality Fully Automatic Motor Winding Machine 8kw Teeth Winding For Coated Stator Stack wholesale
    Send your message to this supplier
     
    *From:
    *To: Shanghai Wind Automation Equipment Co.,Ltd
    *Subject:
    *Message:
    Characters Remaining: (0/3000)
     
    Inquiry Cart 0