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Non-standardized Continuous Casting Machine upgrade R8M Hydraulic Steel Billet Casting Machine

Categories Continuous Casting Machine
Place of Origin: Wuxi, China (Mainland)
Brand Name: Haijun
Model Number: Customized
MOQ: 1 Set
Packaging Details: Container
Delivery Time: 2 months
Payment Terms: T/T , L/C
Supply Ability: 30 strands CCM per year
Certification: ISO 9001
Price: Negotiable
Condition: New
Dimension(L*W*H): Customized Dimension
Warranty: 1 Year
Name: continuous casting machine
Usage: Continuous Casting
Material: steel
Voltage: 380V
Weight:: 3800KG
After-sales Service Provided:: Engineers available to service ma
Application:: Casting Industries
Color:: Custom-made
Technology:: high automation
Certification:: ISO 9001
Product name:: Customized CCM Continuous C
Type:: High Efficiency
Feature:: High Efficency
Machine color: Custromized
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    • Product Details
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    Non-standardized Continuous Casting Machine upgrade R8M Hydraulic Steel Billet Casting Machine


    Continuous Casting Machine R8M Hydraulic Steel Billet Casting Machine


    1. continuous casting machine (CCM) / continuous steel casting
    2. kinds of arc radius
    3. kinds of billet type
    4. kinds of strand
    5. More options


    We can produce high quality continuous casting machines from 1 to 8 strands with the lowest equipment manufacturing cost.We can design, manufacture the up-to-date billet continuous casting machine in accordance with the user's steelmaking capacity, billet size, steel grades and the user's field conditions.


    1. Basic standby technical parameters:


    Steel billet casting machine radius

    8m

    Strand quantity

    2 strands

    Ladle support type

    Ladle turret or Ladle car

    Tundish carriage

    Semi-portal, cross sliding function

    Casting method

    Metering nozzle, open casting

    Secondary cooling

    Gas and water cooling , 2 adjusting circuit

    Withdrawal straightening machine

    Totally 5 roller, progressive straightening

    Roll table

    Chain group centralized drive

    Dummy bar

    Rigid, with self-adapting dummy bar head

    Billet cutting

    Hydraulic or flame cutting machine

    Billet conveying

    Group centralized live roller table

    Cooling bank type

    Simple cooling bed


    2. Technical process description and capacity of steel billet CCM


    Induction furnace:


    Nominal capacity

    30T

    Tap-to-tap cycle

    60min

    Furnace quantity

    3sets


    Production capacity


    Working days

    330 days/year

    Average number of daily furnace

    24/day

    Production capacity

    300,000t/year


    3. Casting speed, productivity and strand quantity


    R8m radius casting machine can cast steel groups of different specifications, the maximum casting speed is as follows:


    Casting sectional area(mm)

    180x180

    200×200

    220×220

    Casting speed(m/min)

    1.6

    1.8

    2.0


    NO.

    Billet

    size

    Casting speed

    hourly output

    (tons)

    Daily output

    20hour

    (tons)

    Annual output(300days)

    (tons)

    1

    180×180

    1.6m/min

    21.98

    439

    131,700

    2

    200×200

    1.8m/min

    27.13

    543

    162,900

    3

    220×220

    2.0m/min

    36.47

    729

    218,700

    The calculation results is the ideal state of the production, please according to own actual situation of adjustment.


    Steel grade

    Casting grade(m/min)

    Effective deformation rate(ε)

    Allowable deformation rate(εmax)

    Straight carbon steel

    1.8~2.5

    Please refer to the computational table

    0.25

    Low alloy steel

    1.3~2.0

    Please refer to the computational table

    0.15~0.2


    4. CCM equipment parts list


    Equipment name

    Weight

    Model and specification

    Unit

    1

    Ladle turret
    Hydraulic drive,with weighting

    21T

    set

    1


    2

    Tundish arriage
    High and low leg type

    12.5×2=25T

    set

    2


    3

    Tundish

    6×2=12T

    set

    2


    4

    Slag Pot

    2.5T

    set

    1


    5

    Long sleeve protection device

    0.3T

    set

    1


    5

    Tundish baking

    5.3×2=10.6T

    set

    2


    6

    Tundish nozzle
    baking


    set

    2


    7

    Casting operation
    boxes cantilever
    rack


    set

    2


    8

    150×150 Mould


    set

    2


    9

    Mould cover


    set

    2


    10

    Oscillator device


    set

    2


    11

    Spray header


    set

    2


    12

    Oriented segment


    set

    2


    13

    Rigid dummy bar


    set

    2


    14

    Dummy bar storage device


    set

    2


    15

    Straightening and
    withdrawal machine


    set

    2


    16

    Straightening and
    withdrawal machine
    common base


    set

    1


    17

    Shears approach roller


    set

    2


    18

    Billet clamping
    device


    set

    2


    19

    Torch cutting
    machine


    set

    1


    20

    Collection cutting
    head device and
    hanging pot


    set

    1


    21

    After cutting roller


    set

    2


    22

    Transport rollerⅠ


    set

    2


    23

    Transport rollerⅡ


    set

    2


    24

    Knockout roller


    set

    1


    25

    Fixed bezel


    set

    1


    26

    Shifting steel
    machine

    6m length

    set

    1


    27

    Collection cooling
    bed


    set

    1


    28

    Caster body cooling
    system

    include a backwash filter

    set

    1


    29

    Caster cover


    set

    1


    30

    Automatic Length
    System


    set

    3


    31

    Gas source processor

    deal instrument gas

    set

    1


    32

    Steel platform



    1



    Hydrauli,Lubrication,pneumatic system





    1

    Host hydraulic station


    set

    1


    2

    The billet hydraulic station


    set

    1


    3

    Hydraulic lift tailgate


    set

    2


    4

    Centralized grease lubrication station


    set

    6


    5

    Hydraulic piping


    set

    1


    6

    Lubrication piping


    set

    1


    CCM 3-Electric





    1

    Operating station





    2

    Software Package





    3

    PLC


    set

    3


    4

    ET-200 PLC
    Host hydraulic station ET-200 PLC


    set

    1


    5

    Inverter





    W-S machine inverter
    (heavy type) power:11 kW


    set

    3


    Shears approach roller inverter power:4KW


    set

    3



    Designing ideas and methods should meet the modern times, and non-standardized designing concept and method are used.



    Quality Non-standardized Continuous Casting Machine upgrade R8M Hydraulic Steel Billet Casting Machine wholesale
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