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L Channel Angle Light Keel Roll Forming Machine,Flexible Sheet Metal Forming Equipment

Categories Purlin Roll Forming Machine
Brand Name: S&G
Model Number: S&G-C Purlin
Certification: ISO:9001
Place of Origin: China
MOQ: 1Set
Price: Negotiation
Payment Terms: T/T or western Union
Supply Ability: 600Sets per year
Delivery Time: 90 working days after received your payment
Packaging Details: Nude
Model No.:: S&G- Wall Angle Bar
Tile Type:: Colored Glaze Steel
Use:: Wall
Production Capacity:: 10-15m/min
Power(W):: 4+4KW
Dimension(L*W*H):: 11mX1.3mX1.35m
Weight:: 3.2T
Raw material:: Galvanized Steel Sheet
Thickness:: 0.3--1.2mm
Certification:: CE; ISO9001
Control System:: PLC with touch screen
Way Of Drive:: Gear or Chain
Cutting type:: Hydraulic cutting
Lanugage system:: Chinese ,English ,
Size of container:: 20GP
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    L Channel Angle Light Keel Roll Forming Machine,Flexible Sheet Metal Forming Equipment

    light steel keel wall L channel angle steel roll forming machine,light tracks wall angle cold roll forming machine


    Light steel frame light keel roll forming machine

    The stud and track roll forming machine produces studs and tracks. The products of the stud and track forming machine are widely used as the supporters in ceilings, roofing, wall construction, etc.


    Machine Configuration:

    Decoiler, Feeding Applicator, Roll Forming Unit, Computer Control System, Hydraulic Punching, Hydraulic Cutting, Output Table


    Working Flow:

    Decoiler—Feeding Applicator—Roll Forming Unit—Computer Contol System—Hydraulic Cutting—Output Table


    Machine Composition
    1 : 5T hydraulic decoiler
    The feeding unit is mechanically separated from the rest of the production line
    Steel coil width: from 200 mm to 600 mm
    Internal diameter of coil: variable, from 470 mm to 510 mm
    Maximal out diameter:1600mm
    Maximum coil weight: 5000 Kg
    Coil placement in the coil holder: hydraulic hoist;
    Device preventing unwinding of the coil from the coil holder: included
    Oil cylinder dia.:100mm
    Working speed: 0-15m/min adjustable
    Main motor power: 5.5KW AC motor
    Hydraulic power: 3 kw
    Speed controlled by frequency converter brand: Yaskawa
    The decoiler has 4 segments
    Color: Blue (or base on customer request)
    Quantity: 1

    2 :Feeding→flatten→punching→ pre-cutting→forming station→correction adjust

    Feeding
    Adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattener.
    Feeding type: adjustable
    Feeding width range:200-600mm
    Entrance and guide roller: diameter is ¢65mm, material is SAE1045, HRC48-52° surface with chrome
    Quantity: 1
    Flattener
    The quantity of leveler rolls must be planned according to thickness 1.5mm to 3.0mm.
    Flattener roller: upper is 3 rollers, down is 4 stations(total is 7 rollers)
    Flattener roller material: SAE 1045 thermal treatment hardness 48-52 HRC
    Diameter of flattener shaft: ¢76mm, material is SAE 1045, hardening and tempering
    Drive by motor: 4kw AC motor (Guomao of China)
    Quantity: 1
    Punching:
    Base on customer provide punching drawing, this machine need adopt two units hydraulic punching system
    The punches and dollies will be CR-12, hardness HRC 58-62 and chrome coating both punches and dolies should be easily replaceable without requiring disassembly of complete units.
    The whole punching operation should be automated and controlled by a program installed in the PC which is located in the operator's console.
    Hydraulic power: 5.5kw
    Working pressure: 12-16Mpa
    Pre-cutting

    Cutting type: hydraulic, connect with the punching hydraulic unit
    Cutting power by hydraulic, 5.5KW AC motor
    Hydraulic working pressure: 12-16Mpa
    Cutting before forming: Cut the sheet before roll forming to required length
    Cutting motion: The roll forming part is NON-stop when cutting
    Material of blade:Cr12 with heat treatment
    Length measuring: Automatic encoder length measuring, brand: Omron
    Tolerance of length: +/- 1.5mm each piece end product
    Color: Blue, Cylinders in red
    Forming Section
    Thickness range: 1.5-3.0mm
    Maximum production speed: not less than 10 meters per minute (for non-perforated profiles, excluding cutting)
    Adjust flange and width motor: 1.5KW x3 motor inside of main machine (Brand: Guomao of China)
    Machine Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
    Roll station:20 stations
    Roller material:ASTM52100 chrome plated surface with hardness 58-62 degree ,CNC,
    Shaft diameter: ¢76mm material: SAE1045 with quenching and tempering
    Transmission: by gear box for each station
    Roll former has leveling bolts in the base for adjust the leveling
    Machine base frame adopt H beam welding steel
    In the main roll forming machine have 2 buttons for urgency stop if happen any malfunction.
    Machine adopt iron cast as station to make machine in strong
    To avoid accidents,all of drive part adopt protect cover
    Correction adjust system
    Function: make the end product in straight, left and right, up and down
    Adjust by hand wheel, manual
    Roller material:ASTM52100 chrome plated surface with hardness 58-62 degree ,CNC,
    Color: blue or base on customer request
    Quantity: 1 unit
    Change profile:
    from C to Z or from Z to C) need change about 11 stations, need about 2 hours maximal. No need change any parts
    3: output table
    Table for reception of the cut profiles: with roller transporter allowing to unload the cut profile freely, total unit length after assembly ,at least 12,000 mm
    Unloading of the finished products from the table of cut profiles: manual
    Frame: welding by tube
    Size: about 2.0m long*0.6mwide*0.9mhigh
    One out table with few support roller (base on final design)
    Supporter roller: ASTM 1045 with chrome
    4: Hydraulic station
    Hydraulic power: 5.5kw
    Working pressure: 12-16Mpa adjustable
    Solenoid valve: 3 groups (1 for pre-cutting and 2 for punching)
    Hydraulic oil: 46# hydraulic oil
    Color; Blue (or base on customer request)
    Quantity :1
    5: Control desk
    Programmable setting of profile dimensions: to be provided
    Setting of distances between the perforation holes in the transversal direction the profile: to be provided, according to the approved drawing
    Programmable cutting unit, various lengths in one programming cycle withoutquantity restrictions (without stopping the operating equipment)will be provided;
    Automatic stopping of the equipment after completion of the cutting program:will be provided;
    Operating system language: English and Russian.
    Voltage, Frequency, Phase: 440 V, 60 Hz, 3Phase
    Length inaccuracy can be amended easily.
    Control panel: Button-type switch and touch screen
    Unit of length: millimeter (switched on the control panel)

    Terms :

    Payment type: 30% T/T prepaid and balance should be paid before loading
    Delivery time: 40days after receving advance payment.
    Guarantee period: 18months free service/ pay service all the machine life


    Installation and training:
    If buyers visit our factory and check the machine, we will teach you how to install and use the machine, and also train your workers/technician face to face.
    Without visiting,we will send you user manual and video to teach you to install and operate.
    If buyer needs our technician to go to your local factory,please arrange board and lodging and other
    necessary things.


    Advantages

    1.We are factory and located in Shanghai,China,offer best quality machines


    2. Customers Design ,Size,Color&Logo are accepted.


    3. With20 years professional manufacture experience


    4. Prompt Delivery&Competitive Price


    5. Main markets:Middle East, Europe, North America, Africa,Southeast Asia.


    Profile Drawing:

    Machine Picture:


    Quality L Channel Angle Light Keel Roll Forming Machine,Flexible Sheet Metal Forming Equipment wholesale
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